[ANSWERED] DI Impact on Valves
#1
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[ANSWERED] DI Impact on Valves
Original question is here.
vettman96 asked:
Is there any issue known with deposit buildup on the back side of the intake valves due to not having a port injection system?
Is GM aware of, and if so do they have any plans for correction with the intake valve coking issue present in the direct injection platforms as a result of the PCV system. Many members of the community are seeing an excessive amount of oil and carbon deposit buildup on the intake valves after only 5,000-10,000 miles and worse with even higher mileage engines on the C7. While I understand the purpose of the PCV system as it relates to emissions, with the introduction of direct injection there is no longer a cleaning process in place that would be naturally present such as from a port injection system.
Is there any issue known with deposit buildup on the back side of the intake valves due to not having a port injection system?
Is GM aware of, and if so do they have any plans for correction with the intake valve coking issue present in the direct injection platforms as a result of the PCV system. Many members of the community are seeing an excessive amount of oil and carbon deposit buildup on the intake valves after only 5,000-10,000 miles and worse with even higher mileage engines on the C7. While I understand the purpose of the PCV system as it relates to emissions, with the introduction of direct injection there is no longer a cleaning process in place that would be naturally present such as from a port injection system.
Tadge answered:
Good technical question vetteman96. The short answer is: No, we have not seen any issue with deposit buildup on the back side of the intake valves due to not having a port injection system.
You correctly point out that the continuous flow of clean air and gas over the intake valve tends to keep it very clean. That has been a characteristic of small block V8's for decades. Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware.
Given that all SIDI engines give up that benefit in favor of other important attributes, we did extensive testing to make sure there were no customer-observable penalties. We intently looked for unusual deposit formation during the entire Gen 5 Small Block development phase (4 years) as well as the 200,000 mile in-vehicle long term testing. We have not seen anything unusual and zero performance degradation. Granted, deposit formation on SIDI engine intake valves is greater than what is seen with PFI engines, but the Gen 5 engines are typical for SIDI engines, and in fact better than other SIDI engines we have benchmarked. So the bottom line is that we believe the carbon build up is only an internal cosmetic issue, not anything that will affect customers over the life of their cars.
Good technical question vetteman96. The short answer is: No, we have not seen any issue with deposit buildup on the back side of the intake valves due to not having a port injection system.
You correctly point out that the continuous flow of clean air and gas over the intake valve tends to keep it very clean. That has been a characteristic of small block V8's for decades. Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware.
Given that all SIDI engines give up that benefit in favor of other important attributes, we did extensive testing to make sure there were no customer-observable penalties. We intently looked for unusual deposit formation during the entire Gen 5 Small Block development phase (4 years) as well as the 200,000 mile in-vehicle long term testing. We have not seen anything unusual and zero performance degradation. Granted, deposit formation on SIDI engine intake valves is greater than what is seen with PFI engines, but the Gen 5 engines are typical for SIDI engines, and in fact better than other SIDI engines we have benchmarked. So the bottom line is that we believe the carbon build up is only an internal cosmetic issue, not anything that will affect customers over the life of their cars.
Last edited by jvp; 07-24-2015 at 03:06 PM.
#3
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So, it does seem that they are actually aware of the concern, but feel that it is of no consequence in relation to power degradation. I'm inclined to not agree with that, but, I'm not the engineer of this car now am I lol.
The part where he says "Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware."
And also where he says "we did extensive testing to make sure there were no customer-observable penalties is GM basically saying "you got no business looking in there anyway"
The part where he says "Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware."
And also where he says "we did extensive testing to make sure there were no customer-observable penalties is GM basically saying "you got no business looking in there anyway"
#4
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So, it does seem that they are actually aware of the concern, but feel that it is of no consequence in relation to power degradation. I'm inclined to not agree with that, but, I'm not the engineer of this car now am I lol.
The part where he says "Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware."
And also where he says "we did extensive testing to make sure there were no customer-observable penalties is GM basically saying "you got no business looking in there anyway"
The part where he says "Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware."
And also where he says "we did extensive testing to make sure there were no customer-observable penalties is GM basically saying "you got no business looking in there anyway"
#5
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"At what point, and how can it be minimized without disassembling the engine?"
"the 200,000 mile in-vehicle long term testing. We have not seen anything unusual and zero performance degradation".
Taking Tadge at his word (and at this point not having any reason not to) I think we're good for 200K.... When the first owner surpasses that, or if problems are reported by owners before that, we'll know better by then.
"the 200,000 mile in-vehicle long term testing. We have not seen anything unusual and zero performance degradation".
Taking Tadge at his word (and at this point not having any reason not to) I think we're good for 200K.... When the first owner surpasses that, or if problems are reported by owners before that, we'll know better by then.
#6
St. Jude Partner since 89
So, it does seem that they are actually aware of the concern, but feel that it is of no consequence in relation to power degradation. I'm inclined to not agree with that, but, I'm not the engineer of this car now am I lol.
The part where he says "Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware."
And also where he says "we did extensive testing to make sure there were no customer-observable penalties is GM basically saying "you got no business looking in there anyway"
The part where he says "Of course, appreciation of that characteristic is limited to those who disassemble their engines. Most customers are unaware."
And also where he says "we did extensive testing to make sure there were no customer-observable penalties is GM basically saying "you got no business looking in there anyway"
#7
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I'm not an engineer either but, based on what he said, I would answer your question as "No". I don't think you can take those two quotes out of context and make 1 + 1 = 3. On your first quote, he is saying most customers will nevers know nor appreciate how clean the valves are because they will never take their engines apart and see them. On your second quote, he is saying that you as a customer should not experience (observe) any decrease in performance.
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#9
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I don't see where that conclusion fits with what he was saying. No customer observable penalties applies equally to people who disassemble the heads and see some build up. Just because there is a visible buildup doesn't mean there are any penalties due to that buildup.
Bill
Bill
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Zaro Tundov (10-08-2018)
#10
Safety Car
With direct injected engines there is no fuel coming across the intake valves to wash the carbon away. At 40-75K miles you will need a media blast on the intake valves to remove the buildup.
Some people use Seafoam to try to keep the coking under control.
Some people use Seafoam to try to keep the coking under control.
#11
Le Mans Master
Which was kind of my point. Why not GM make using a liquid top end cleaner part of the the regular maintenance schedule, say as part of the oil change procedure? Seems like it would be a lot better than waiting for it to get bad enough to require walnut blasting. However, he did say they did a 200k mile test, What we don't know is what the valves looked like.
#12
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Le Mans Master
Used as a top end cleaner, it is sprayed, poured via vacuum tube, or otherwise injected into the air intake manifold. It follows the same path the air does, thus reaching the back of the valves.
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#18
Melting Slicks
Eh. I'm not liking the answer(s) either.
It's less about "Yes, there is a problem and it is happening."
And, more a "Don't worry about it. You won't notice it." approach.
In other words:
You can smoke and still do the things you like. If you never get a chest xray, you'll never see any buildup.
Sure, maybe at some point, the build up will cause a problem and eventually diminish your performance.
But, that's unlikely. The smokers we tested said they felt fine. Year after year. Mile after mile. No problems at all.
It's less about "Yes, there is a problem and it is happening."
And, more a "Don't worry about it. You won't notice it." approach.
In other words:
You can smoke and still do the things you like. If you never get a chest xray, you'll never see any buildup.
Sure, maybe at some point, the build up will cause a problem and eventually diminish your performance.
But, that's unlikely. The smokers we tested said they felt fine. Year after year. Mile after mile. No problems at all.
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Zaro Tundov (10-08-2018)
#19
Eh. I'm not liking the answer(s) either.
It's less about "Yes, there is a problem and it is happening."
And, more a "Don't worry about it. You won't notice it." approach.
In other words:
You can smoke and still do the things you like. If you never get a chest xray, you'll never see any buildup.
Sure, maybe at some point, the build up will cause a problem and eventually diminish your performance.
But, that's unlikely. The smokers we tested said they felt fine. Year after year. Mile after mile. No problems at all.
It's less about "Yes, there is a problem and it is happening."
And, more a "Don't worry about it. You won't notice it." approach.
In other words:
You can smoke and still do the things you like. If you never get a chest xray, you'll never see any buildup.
Sure, maybe at some point, the build up will cause a problem and eventually diminish your performance.
But, that's unlikely. The smokers we tested said they felt fine. Year after year. Mile after mile. No problems at all.
#20
Advanced
Catch cans are not some new and innovative technological miracle! I installed them on two previous supercharged DI engines some years ago. If they seem to be the remedy to what the manufacturers recognize as being an issue, why don't they put them on as standard equipment as a relatively simple and cost effective solution?