Installing hats on two piece rotors
#1
Drifting
Thread Starter
Installing hats on two piece rotors
I have been using two piece rotors on my cars for several years, including DBA and AFX Performance. Each time I have installed new rings, I also installed new bolts, with Locktite added.
I upgraded this year to Wilwood front brakes, and the new rings do not come with a new bolt set.
My question: Do you install new bolts every time you change rings? If not, how often?
Thanks
I upgraded this year to Wilwood front brakes, and the new rings do not come with a new bolt set.
My question: Do you install new bolts every time you change rings? If not, how often?
Thanks
#2
Safety Car
I have been using two piece rotors on my cars for several years, including DBA and AFX Performance. Each time I have installed new rings, I also installed new bolts, with Locktite added.
I upgraded this year to Wilwood front brakes, and the new rings do not come with a new bolt set.
My question: Do you install new bolts every time you change rings? If not, how often?
Thanks
I upgraded this year to Wilwood front brakes, and the new rings do not come with a new bolt set.
My question: Do you install new bolts every time you change rings? If not, how often?
Thanks
#3
Drifting
Loctite Threadlocker Red 271 is designed for the permanent locking and sealing of threaded fasteners. The product cures when confined in the absence of air between close fitting metal surfaces. It protects threads from rust and corrosion and prevents loosening from shock and vibration. It is only removable once cured by heating up parts to 500°F (260°C).
I suspect your fasteners may be above this temperature. If not why would you replace them?
I suspect your fasteners may be above this temperature. If not why would you replace them?
#4
Race Director
Member Since: Oct 2000
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Tom, I have a set that need assembling for the first time in the next couple of days. I am out of town ATTM. I'll see if the directions shed light on torqueing the bolts more than once. Do you have Carl Bush's number?
#5
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Interesting all of my original kits came with the bolts included. I spent a lot of time safety wiring them and when I went to change the rings found out they only recommend safety wire Vs require when I made my first purchase. I took the bolts that came with my original set of rotors/hats to Fastenal. They had something equivalent and I ordered a bunch for about the same price you pay for the Wilwood parts. Makes the decision whether to replace or not a lot simpler.
Bill
Bill
Last edited by Bill Dearborn; 06-23-2015 at 11:05 AM.
#6
Interesting all of my original kits came with the bolts included. I spent a lot of time safety wiring them and when I went to change the rings found out they only recommend safety wire Vs require when I made my first purchase. I took the bolts that came with my original set of rotors/hats to Fastenal. They had something equivalent and I ordered a bunch for about the same price you pay for the Wilwood parts. Makes the decision whether to replace or not a lot simpler.
Bill
Bill
#7
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This is how it is worded now: "alternating sequence, apply red Loctite® 271 to the threads and torque bolts to 140 in-lb. For an added measure of security, the bolts may be safety wired using standard 0.032 inch diameter stainless steel safety wire as shown in Figure 3."
This is how the instructions were worded 3 years ago: "alternating sequence, apply red Loctite® 271 to the threads and torque bolts to 140 in-lb. Safety wire the bolts using standard 0.032 inch diameter stainless steel safety wire as shown in Figure 3."
That is a big difference in the effort to assemble the rings to the hats.
Bill
#8
Drifting
AN bolts with J nuts will hold good run on torques for many removal cycles.
Run on torque is normally the indicator of when to replace self locking nuts and bolts in aerospace applications.
Normally Locktite really isn't called out for in sustained high heat applications.
Run on torque is normally the indicator of when to replace self locking nuts and bolts in aerospace applications.
Normally Locktite really isn't called out for in sustained high heat applications.
#9
Burning Brakes
Normal brake temps are well outside of the operating range of red Loctite 271. Seems like the only time the Loctite will add thread locking is when you are trying to take the rotors and hats apart!
#11
Burning Brakes
#12
Former Vendor
The reason you're seeing some of this is simply the grief associated with requiring safety wire. For years that was the default. But of course 97% of buyers didn't have safety wire, let alone pliers. And had never done it. I've had folks ask why the wire was not supplied. (as if they'd know what to do with it- if you have pliers; you have wire!)
Far easier to say "red loctite" and know that they will not come out.
Down side of course is that you have to heat them well to get them to to come out without either breaking the bolt or pulling the threads from the hat. All bad options.
Reality...I think I'd dry fit them, torque them and forget the wire and loctite if I expect to service them again. Or for the wire challenged run one feed through all for visual inspection.
Then again, if you want to sell more hats...! lol
I've used and sold the SS parts for a long time. They are nice and act as a good thermal barrier to the hat. But in reality a socket head cap screw (allen head) seems to work equally well for durability.
I can see the value of anti-seize in fact. But you best know to adjust the torque value and expect to do inspections. I use that stuff on nearly anything on a race car I know I'll take apart in short order. (being mainly an alum car too) but most folks don't really own this type of car- it's a street car on the track that when it gets home they forget about such things.
Your mileage may vary
Far easier to say "red loctite" and know that they will not come out.
Down side of course is that you have to heat them well to get them to to come out without either breaking the bolt or pulling the threads from the hat. All bad options.
Reality...I think I'd dry fit them, torque them and forget the wire and loctite if I expect to service them again. Or for the wire challenged run one feed through all for visual inspection.
Then again, if you want to sell more hats...! lol
I've used and sold the SS parts for a long time. They are nice and act as a good thermal barrier to the hat. But in reality a socket head cap screw (allen head) seems to work equally well for durability.
I can see the value of anti-seize in fact. But you best know to adjust the torque value and expect to do inspections. I use that stuff on nearly anything on a race car I know I'll take apart in short order. (being mainly an alum car too) but most folks don't really own this type of car- it's a street car on the track that when it gets home they forget about such things.
Your mileage may vary
Last edited by Todd TCE; 06-24-2015 at 07:51 PM.
#13
I know Brembo recommends new hardware every time you change the rings. The screws come with some sort of thread locker already applied that I believe is Locktite 262. Here are some good instructions.
http://www.zeckhausen.com/Brembo/Rotor_Replacement.htm
http://www.zeckhausen.com/Brembo/Rotor_Replacement.htm
#14
Burning Brakes
I had a box full of 5/16-24 grade 8 socket head cap screws I got from somewhere and bought a bag of these METAL LOCKNUT, GRADE C, 5/16-24, PK100 for $2 a bag from Grainger.
#15
Former Vendor
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St. Jude Donor '03-'04-'05-'06-'07-'08-'09-'10-'11-'12-'13
Check with the manufacturer of the brakes.
Some will include new hardware with the rotors, some do not. I will say that you should always change the hardware when you do them. Depending on the setup, some have to be safety wired, some have to be locktited, some just use an aircraft lock nut and do not need any of the above.
Some will include new hardware with the rotors, some do not. I will say that you should always change the hardware when you do them. Depending on the setup, some have to be safety wired, some have to be locktited, some just use an aircraft lock nut and do not need any of the above.
#16
From Wilwood: http://www.wilwood.com/TechTip/TechRotorTip.aspx
Always replace rotor mounting bolts and lockwire whenever replacing rotors, taking care to inspect mounting hats or hubs for signs of abuse.
fwiw I'm also running wilwood rotors, I just recently replaced the rings for the first time. I wasn't aware of changing the hardware every time until after I began installing the new discs and the first bolt I tried to torque to spec snapped. After that happened I found the above article. Since I was supposed to be at the track 2 days later I wound up just picking up grade 8 hardware from the local Ace and drilled my own lockwire holes in the heads of the bolts.
Always replace rotor mounting bolts and lockwire whenever replacing rotors, taking care to inspect mounting hats or hubs for signs of abuse.
fwiw I'm also running wilwood rotors, I just recently replaced the rings for the first time. I wasn't aware of changing the hardware every time until after I began installing the new discs and the first bolt I tried to torque to spec snapped. After that happened I found the above article. Since I was supposed to be at the track 2 days later I wound up just picking up grade 8 hardware from the local Ace and drilled my own lockwire holes in the heads of the bolts.
#18
Pro
Last edited by StreetSpeed; 07-22-2015 at 05:00 PM.
#19
Le Mans Master
I put the bolts in loosely and theres a 0.5cm play in all directions
I wonder if i have the Wrong bolts
#20
Pro
I hope you mean .5mm? .5cm is almost .200'' of clearance. Your hats would be rattling all over your rotors. Even .5mm (.020'') would be way too much IMO. Ours all are positioned better than +-.05mm (+-.002''). Maybe you're forgetting to install the bushings/bobbins in your two piece floating rotors? That would do it.