Rust repair in birdcage help
#1
Advanced
Thread Starter
Rust repair in birdcage help
How hard would it be to repair these rusted out places???
Yes this car is on ebay again, thinking about bidding on it
[IMG][/IMG]
[IMG][/IMG]
Yes this car is on ebay again, thinking about bidding on it
[IMG][/IMG]
[IMG][/IMG]
#2
Repair that mess?
Having a lot of time, resources (ie friends, tools, cold beer) and a thick wallet will definitely help!!
In this case its what you don't see that will bring you grief
In this case its what you don't see that will bring you grief
#3
Burning Brakes
Red Alert
And thats just whats visible,imagine the evils lurking beneath. If its bad enough, it's possible the repair costs alone rival that of the current bid. Plus the very fact that these picures were'nt posted in the auction is reason enough to turn away IMO.
#4
Le Mans Master
From what is shown the B pillars need significant repair. You can install new lock pillars from the base of the birdcage up and I understand that now repro pieces are being manufactured for the area that rolls inward. The body has to be stripped away from the entire area. Unless new bonding strips are now being manufactured you will have to make those also. MAJOR PITA JOB ! ! ! Tons of labor = Tons of $ $ $
Rich
Rich
#5
Race Director
Member Since: Jan 2007
Location: Down on the bayou in south Louisiana
Posts: 13,671
Likes: 0
Received 12 Likes
on
9 Posts
St. Jude Donor '10
It's a PITA and costly but it can be done. The advantage here is that it's no surprise and the car price should reflect what needs to be done. I have a friend with a shop who replaced almost the entire cage on a customers 67, both door hinge and lock pillers, sill plates and lower windshield frame. The problem was that the customer had paid top dollar for the car about a year before. Looked good when finished, you would never know all that work had to be done.
#6
Advanced
Thread Starter
Thanks for the info.
Something keeps bugging me about this car. They want $17250. After looking at the pictures he sent me, I think its too high compared to other cars priced at 25k-28k for a finished running car.
Will have to wait for a while before I have enough money saved up to buy a midyear.
Thanks,
Kevin
Something keeps bugging me about this car. They want $17250. After looking at the pictures he sent me, I think its too high compared to other cars priced at 25k-28k for a finished running car.
Will have to wait for a while before I have enough money saved up to buy a midyear.
Thanks,
Kevin
#7
Those pieces are available from Corvett Central and maybe others.You are going to spend about $800 on the 4 pieces. All you have to do is drill out the spotwelds that fasten the lip to the main frame and fasten on the new piece. I am doing one right now and am going to grind everything clean and glue the new piece on. Easy to clamp and not a structural piece. Glue has been proven to be as strong as spotwelds when used properly.This is provided that the frame is not also rusted thru.
#8
Instructor
Member Since: Dec 2003
Location: Central NJ
Posts: 188
Likes: 0
Received 0 Likes
on
0 Posts
St. Jude Donor '05-'06-'07-'08
Those pieces are available from Corvett Central and maybe others.You are going to spend about $800 on the 4 pieces. All you have to do is drill out the spotwelds that fasten the lip to the main frame and fasten on the new piece. I am doing one right now and am going to grind everything clean and glue the new piece on. Easy to clamp and not a structural piece. Glue has been proven to be as strong as spotwelds when used properly.This is provided that the frame is not also rusted thru.
Thanks,
Eddie
Last edited by eddievette; 12-30-2008 at 04:35 PM. Reason: Misspelled word.
#10
Safety Car
From the limited pictures shown here, it appears that the only parts that are rusted, are the drip rails. These parts are not real cheap, but they are available and fairly easy to change.
A full set of drip rails cost a little over a thousand dollars, and I can drill out all spot welds, grind and clean the adjacent areas and plug-weld the new ones in place in less than 6 manhours. There is nothing shown in the pic that indicates the birdcage is rusted out, but that is not to say it isn't. Driprail rust is very common on coupes due to the awful sealer that was used to seal them up at the factory. The sealer dried and cracked within a few years, and allowed the water to get behind the sealer and rot out the drip rails. I just recently repaired a set of driprails that looked every bit as bad as those, and everything was fine once I got the old ones removed. I use modern urethane sealant that ought outlast the original seam sealer many times over!
Regards, John McGraw
A full set of drip rails cost a little over a thousand dollars, and I can drill out all spot welds, grind and clean the adjacent areas and plug-weld the new ones in place in less than 6 manhours. There is nothing shown in the pic that indicates the birdcage is rusted out, but that is not to say it isn't. Driprail rust is very common on coupes due to the awful sealer that was used to seal them up at the factory. The sealer dried and cracked within a few years, and allowed the water to get behind the sealer and rot out the drip rails. I just recently repaired a set of driprails that looked every bit as bad as those, and everything was fine once I got the old ones removed. I use modern urethane sealant that ought outlast the original seam sealer many times over!
Regards, John McGraw
Last edited by John McGraw; 12-30-2008 at 06:50 PM.
#11
Drifting
I replaced these 4 pieces on my 64. Or, I should say I watched it being done. The 4 pieces ran about $800. The labor would have been about $1800. They used welds, glue and rivets. I would round it up to about $3000 added to the price of the car. Oddly enough, the birdcage was relatively rust free.
The drip rails come out fairly easy. Just drill out the spot welds. The small corner pieces took a couple hours each. You actually have to peel back the fiberglass slightly to get at the lower rivets.
The drip rails come out fairly easy. Just drill out the spot welds. The small corner pieces took a couple hours each. You actually have to peel back the fiberglass slightly to get at the lower rivets.
#12
Tech Contributor
And for those of us that have a little rust on those drip rails -
Is it remotely possible to replace the drip rails without having to repaint the roof or fenders? Door jambs are obvious, but is it at all possible to do this without basically having to repaint the car?
I ask because the paint on my 65 is really nice, but the drip rails have some bubbling in them. I don't want to bother getting them fixed if it's going to cost me a new paint job right now.
Is it remotely possible to replace the drip rails without having to repaint the roof or fenders? Door jambs are obvious, but is it at all possible to do this without basically having to repaint the car?
I ask because the paint on my 65 is really nice, but the drip rails have some bubbling in them. I don't want to bother getting them fixed if it's going to cost me a new paint job right now.
#13
Race Director
Member Since: Jan 2007
Location: Down on the bayou in south Louisiana
Posts: 13,671
Likes: 0
Received 12 Likes
on
9 Posts
St. Jude Donor '10
Thanks for the info.
Something keeps bugging me about this car. They want $17250. After looking at the pictures he sent me, I think its too high compared to other cars priced at 25k-28k for a finished running car.
Will have to wait for a while before I have enough money saved up to buy a midyear.
Thanks,
Kevin
Something keeps bugging me about this car. They want $17250. After looking at the pictures he sent me, I think its too high compared to other cars priced at 25k-28k for a finished running car.
Will have to wait for a while before I have enough money saved up to buy a midyear.
Thanks,
Kevin
#15
Advanced
Thread Starter
This looks like it
http://cgi.ebay.com/ebaymotors/Chevr...fCarsQ5fTrucks
http://cgi.ebay.com/ebaymotors/Chevr...fCarsQ5fTrucks
Yes thats it. I do not think the car is anything special. The vin has poprivets in it, not the original motor. Just a midyear coupe that needs lots of work.
#16
Race Director
And for those of us that have a little rust on those drip rails -
Is it remotely possible to replace the drip rails without having to repaint the roof or fenders? Door jambs are obvious, but is it at all possible to do this without basically having to repaint the car?
I ask because the paint on my 65 is really nice, but the drip rails have some bubbling in them. I don't want to bother getting them fixed if it's going to cost me a new paint job right now.
Is it remotely possible to replace the drip rails without having to repaint the roof or fenders? Door jambs are obvious, but is it at all possible to do this without basically having to repaint the car?
I ask because the paint on my 65 is really nice, but the drip rails have some bubbling in them. I don't want to bother getting them fixed if it's going to cost me a new paint job right now.
My theory is the gutters have a number of holes for weatherstrip anyway and if the pits are small enough and few enough in number, and will clean up with a reasonable sized drill bit, then filling them and going on can't hurt anything.
Dan
#17
Tech Contributor
I think that's a very important point. Needs a lot of work.
Looks like an early 70's custom, with fender flares, ducktail rear, modified front fender scoops, hood modifications, etc.
What interests you about this car? The price point, the fact that it needs work?
If it's the price point, then that's a false economy, you'll spend less (in my opinion) buying a "done" car in this depressed economy. If it's the amount of work that it needs, well then this car certainly needs lots of it and if that is what you enjoy doing, more power to you.
Jeff
Looks like an early 70's custom, with fender flares, ducktail rear, modified front fender scoops, hood modifications, etc.
What interests you about this car? The price point, the fact that it needs work?
If it's the price point, then that's a false economy, you'll spend less (in my opinion) buying a "done" car in this depressed economy. If it's the amount of work that it needs, well then this car certainly needs lots of it and if that is what you enjoy doing, more power to you.
Jeff
#18
Advanced
Thread Starter
I think that's a very important point. Needs a lot of work.
Looks like an early 70's custom, with fender flares, ducktail rear, modified front fender scoops, hood modifications, etc.
What interests you about this car? The price point, the fact that it needs work?
If it's the price point, then that's a false economy, you'll spend less (in my opinion) buying a "done" car in this depressed economy. If it's the amount of work that it needs, well then this car certainly needs lots of it and if that is what you enjoy doing, more power to you.
Jeff
Looks like an early 70's custom, with fender flares, ducktail rear, modified front fender scoops, hood modifications, etc.
What interests you about this car? The price point, the fact that it needs work?
If it's the price point, then that's a false economy, you'll spend less (in my opinion) buying a "done" car in this depressed economy. If it's the amount of work that it needs, well then this car certainly needs lots of it and if that is what you enjoy doing, more power to you.
Jeff
Well one reason I was leaning toward a 64 is that I was born in late 63. I am looking for a project as the car I am working on now should be done this spring. Was thinking installing a ls1 auto, with ps, pdb, a/c and keep the body mostly stock. Just want something that I can drive and enjoy and not worry about messing up an original car. I have had 3 other midyears and liked them. Here is a link to them.
http://s306.photobucket.com/albums/nn242/Ratrod47/
#19
Drifting
I wouldn't touch it .
I wouldn't touch it . Restoring is hard enough without dealing with "ROT"! Life is too short . Find a worthy donor. wouldn't touch it wouldn't touch it wouldn't touch it wouldn't touch it wouldn't touch it wouldn't touch it wouldn't touch it wouldn't touch it
#20
Drifting
And for those of us that have a little rust on those drip rails -
Is it remotely possible to replace the drip rails without having to repaint the roof or fenders? Door jambs are obvious, but is it at all possible to do this without basically having to repaint the car?
I ask because the paint on my 65 is really nice, but the drip rails have some bubbling in them. I don't want to bother getting them fixed if it's going to cost me a new paint job right now.
Is it remotely possible to replace the drip rails without having to repaint the roof or fenders? Door jambs are obvious, but is it at all possible to do this without basically having to repaint the car?
I ask because the paint on my 65 is really nice, but the drip rails have some bubbling in them. I don't want to bother getting them fixed if it's going to cost me a new paint job right now.