***DIY:Headlight and tail light LED halos***
#1
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***DIY:Headlight and tail light LED halos***
I have made my own LED headlight and tail light halos; I posted a few pics of them lately. Due to the amount of requests about how I did them via PMs, I have decided to do this "how-to" thread. I have to actually take apart what I made to get the pics to show how I did this, so I will post them up in a few days.
I made the headlight halos last year, and put them through a long-term test over the summer. They worked fine with no issues. Then this winter I decided to make a set of halo tailights. I think they both turned out awesome!! Everyone who saw them loved them.
These are the headlights. They are really bright! Each halo has almost 100 LEDs.
These pics were taken in my driveway last summer in the middle of the day:
Here are my tail lights. The halos act as the running lights. For the stop and turn signal lights, I am using separate 3w single point 1157 LEDs. I think they turned out awesome. I previously had some store-bought LED tail lights, the only ones that are available for my car, and while I was happy with them, I always felt they looked a bit like truck/trailer lights.
Here are my previous LED tail ights:
Here are my home-made halo tail lights:
These are the 3w single point 1157 LEDs I am using for the stop/turn lights, they are super bright!
Here is a vid of them in action:
Stay tuned for the rest of this thread.....
***EDIT: For the how to portion of this thread, please see posts 22 and 28 on page 2***
I made the headlight halos last year, and put them through a long-term test over the summer. They worked fine with no issues. Then this winter I decided to make a set of halo tailights. I think they both turned out awesome!! Everyone who saw them loved them.
These are the headlights. They are really bright! Each halo has almost 100 LEDs.
These pics were taken in my driveway last summer in the middle of the day:
Here are my tail lights. The halos act as the running lights. For the stop and turn signal lights, I am using separate 3w single point 1157 LEDs. I think they turned out awesome. I previously had some store-bought LED tail lights, the only ones that are available for my car, and while I was happy with them, I always felt they looked a bit like truck/trailer lights.
Here are my previous LED tail ights:
Here are my home-made halo tail lights:
These are the 3w single point 1157 LEDs I am using for the stop/turn lights, they are super bright!
Here is a vid of them in action:
Stay tuned for the rest of this thread.....
***EDIT: For the how to portion of this thread, please see posts 22 and 28 on page 2***
Last edited by 7t2vette; 11-03-2015 at 10:07 PM.
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The Punisher (03-27-2018)
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04-08-2013, 08:50 PM
The ORIGINAL and bestest
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Member Since: Oct 2000
Location: Toronto Ontario
Posts: 10,009
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Here is the how to for the tail light halos. This mod was done on stock 70-73 style tail lights; the halos I used might not work for earlier or later year tail lights. Measure yours to be sure.
This mod is much less involved than the headlights. I measured the inside of my tail lights, and started looking for some LED halos that would work. I found some again on Ebay that might work.
These are the exact 85mm halos I bought:
http://www.ebay.ca/itm/130556349924?...84.m1423.l2649
Attachment 48143498
As with the headlight halos, the first thing I did was put a drop of 5 minute epoxy over where the 2 wires attach the the back of the circuit board to make it stronger. It seemed like the wires could break off if they were moved around too much.
They fit perfectly into the tail light. When I energized it, I wasn't happy with the amount of light bleeding into the tail light from the halo, I wanted as much of the light directed straight out the tail light as possible. I also wanted to get a very distinct ring of light. What I ended up doing was using 1/4" masking tape to mask the top of the ring where the LEDs are, and then painting the rest of the halo black. This worked to stop the light from bleeding into the tail light, and gave me a very defined ring of light.
Here it is painted:
Attachment 48143499
As with the headlights, I placed the halo ring inside the tail light lens, and "spot welded" it with 4 drops of Permatex clear silicone adhesive sealant. This is what I used:
http://www.permatex.com/products/pro...sealant-detail
The next day, I ran a continuous bead of the same silicone around the halo. Here is a pic of the finished product; in this pic of the back, you can also see the drop of epoxy on the wires:
Attachment 48143500
Next, I drilled a hole in the tail light housing, and used the same very small grommets I used inside the headlight housings to protect the wire as it passed through the hole.
Here is the hole and grommet in the tail light housing:
Attachment 48143501
I then extended the wires on each halo to make them all long enough the reach the license plate light in the middle. I wanted the halos to act as the running lights only, and not as turn or brake lights. I didn't want to hack into the tail light wiring to achieve this, so I came up with something else. I took the 1157 lamp and filed off the solder bump that is for the running lights, leaving the bump for the stop/turn lights. I then placed a piece if black electrical tape over the bump I filed down so it wouldn't make contact in the socket.
Here is the modded 1157 lamp:
Attachment 48143502
It worked perfect, and I didn't have to cut any tail light wires. I then installed the tail light lenses, and ran all the wires to the middle. I wired them into the wiring for the license plate light so the halos only come on with the running lights. Doing this meant I only had to cut into the license plate wiring.
After I had determined that the modded incandescent 1157 lamp would work properly, I swapped them out for similarly modded LED 1157 lamps. I used these really bright LEDs:
http://www.superbrightleds.com/morei...power-led/808/
And that's it!
Any questions, ask away! Hope this helps.
This mod is much less involved than the headlights. I measured the inside of my tail lights, and started looking for some LED halos that would work. I found some again on Ebay that might work.
These are the exact 85mm halos I bought:
http://www.ebay.ca/itm/130556349924?...84.m1423.l2649
Attachment 48143498
As with the headlight halos, the first thing I did was put a drop of 5 minute epoxy over where the 2 wires attach the the back of the circuit board to make it stronger. It seemed like the wires could break off if they were moved around too much.
They fit perfectly into the tail light. When I energized it, I wasn't happy with the amount of light bleeding into the tail light from the halo, I wanted as much of the light directed straight out the tail light as possible. I also wanted to get a very distinct ring of light. What I ended up doing was using 1/4" masking tape to mask the top of the ring where the LEDs are, and then painting the rest of the halo black. This worked to stop the light from bleeding into the tail light, and gave me a very defined ring of light.
Here it is painted:
Attachment 48143499
As with the headlights, I placed the halo ring inside the tail light lens, and "spot welded" it with 4 drops of Permatex clear silicone adhesive sealant. This is what I used:
http://www.permatex.com/products/pro...sealant-detail
The next day, I ran a continuous bead of the same silicone around the halo. Here is a pic of the finished product; in this pic of the back, you can also see the drop of epoxy on the wires:
Attachment 48143500
Next, I drilled a hole in the tail light housing, and used the same very small grommets I used inside the headlight housings to protect the wire as it passed through the hole.
Here is the hole and grommet in the tail light housing:
Attachment 48143501
I then extended the wires on each halo to make them all long enough the reach the license plate light in the middle. I wanted the halos to act as the running lights only, and not as turn or brake lights. I didn't want to hack into the tail light wiring to achieve this, so I came up with something else. I took the 1157 lamp and filed off the solder bump that is for the running lights, leaving the bump for the stop/turn lights. I then placed a piece if black electrical tape over the bump I filed down so it wouldn't make contact in the socket.
Here is the modded 1157 lamp:
Attachment 48143502
It worked perfect, and I didn't have to cut any tail light wires. I then installed the tail light lenses, and ran all the wires to the middle. I wired them into the wiring for the license plate light so the halos only come on with the running lights. Doing this meant I only had to cut into the license plate wiring.
After I had determined that the modded incandescent 1157 lamp would work properly, I swapped them out for similarly modded LED 1157 lamps. I used these really bright LEDs:
http://www.superbrightleds.com/morei...power-led/808/
And that's it!
Any questions, ask away! Hope this helps.
#11
Racer
Awesome, I'm very excited to see all of this. I agree about the tail lights that are available now for purchase, I'm not crazy about them because of their LED configuration. Your tail light ring though is AWESOME, exactly what I want to do.
#13
Drifting
Great looking setup, nice addition to an already beautiful car.
Where did you purchase the headlights from? Did you have to modify the headlight buckets to get them to fit? I remember another thread where someone else did this and I believe they said they had to cut out the back of the bucket for the rear of the halos to extend into the bucket.
Riggs
Where did you purchase the headlights from? Did you have to modify the headlight buckets to get them to fit? I remember another thread where someone else did this and I believe they said they had to cut out the back of the bucket for the rear of the halos to extend into the bucket.
Riggs
#16
Racer
I also just completed this type of conversion, I had to cut the back of the headlight buckets a little bit. I also had to trim down the rear of the headlight housing (plastic) to make it a bit smaller.
#18
#19
Race Director
I'm curious if you put the angel eyes in stock corvette lenses or if you used your LED lenses and just replaced the innards?
After seeing how the angel eyes I bought looked in the stock lens I have a feeling you used the LED housing?
Either that or I bought a slightly different(smaller LEDs) version and that's why it doesn't look quite the same.
Sorry, couldn't wait for your update as I'd like to get mine on the road...may have cost me $100 in the wrong LED's but o well.
After seeing how the angel eyes I bought looked in the stock lens I have a feeling you used the LED housing?
Either that or I bought a slightly different(smaller LEDs) version and that's why it doesn't look quite the same.
Sorry, couldn't wait for your update as I'd like to get mine on the road...may have cost me $100 in the wrong LED's but o well.
Last edited by PUNISHER VETTE; 04-06-2013 at 09:11 PM.
#20
Le Mans Master
OK, first time the term "angel eyes" has been used in this thread. Spain please.
Also, OP, where did you get the 3w 1157's.
If others want to replicate your work, it would help to provide info.
Also, OP, where did you get the 3w 1157's.
If others want to replicate your work, it would help to provide info.