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diff carrier bushings in 1980

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Old 07-02-2005, 09:52 PM
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1980 454
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Default diff carrier bushings in 1980

Ive got to put new diff carrier bushings on my diff carrier my question is how do i get the old ones out ? the new ones are self explanitory but the old ones got me stumped
Old 07-03-2005, 11:35 AM
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I tried a brass drift and a big hammer but the rubber is so old it wont budge.should i cut it out with a torch ?
Old 07-03-2005, 11:56 AM
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Use a hole saw to cut out the rubber, then use a small cutoff wheel on a diegrinder or dremel and cut a slit in the metal ring, collapse the ring and pull it out, the new one is it rubber or poly? If it's 2 pc poly, note that only 1 side of the batwing is chamfered (the side that the old bushing/shell was pressed into), if you want to install the poly w/ no hassles chamfer the other side also, that way it'll go in a lot smoother.

Last edited by Twin_Turbo; 07-03-2005 at 12:14 PM.
Old 07-03-2005, 12:59 PM
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I'd go with TT's method, If you don't have a press (20 ton +). I Did my 82's a couple months ago. From my experience you won't get the metal shells out of the batwing with a hammer. I think you'd more than likely crack in the batwing trying.

I bought myself a little 20 ton press on sale a while ago and used it. I made some tools to do the job. Those bushings were in there tight. I was amazed at the pressure that they took before they came out. And when they did move it was with a bit of a bang. I then used one of the old bushing shells to make a tool to press the new ones in.

I think if you clean up the bores, use a good lube, and put the bushings in the freezer overnight. You out tap them in with a hammer and wooden block.
Old 07-03-2005, 01:05 PM
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Twin_Turbo
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that's exactly why I went to poly, got fed up w/ all those super tight GM bushigns, I can now replace them very easily if I want to, they tap in w/ a bit of grease to help them slide in.
Old 07-03-2005, 04:08 PM
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Thanks for the help guys ive got poly bushings and a large press at work i dont know if i want to chance it thought i may just do what turbo was saying.so you mean i half to bevel down the lip on one side of the batwing to make the poly bushings slip in better?
Old 07-03-2005, 04:18 PM
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yes, just bevel the side that isn't chamgered, if I remember correctly it's the front (engine) side of the batwing.

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