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Headlamp Vacuum System Problems

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Old 03-30-2009, 06:10 PM
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stevecstl
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Default Headlamp Vacuum System Problems

The headlamp doors open very slowly; one opens slightly faster than the other. The speed at which they close is ok, however they close in sequence, not in parallel. I have rebuilt the actuators and the vacuum lines seem to be in good shape...so could it be something as simple as the check valve or do I need to think about replacing one or both of the headlamp actuator relay(s)?
Old 03-30-2009, 06:53 PM
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Peterbuilt
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Default Too Slow!

I shot some penetrating oil into the relays, it speeds them up for a while, but new relays are a better fix. Also you can cut back the vacuum hoses about a half an inch to make a better connection. PG.
Old 03-30-2009, 09:00 PM
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kydirt
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Your relays probably leak. They have a rubber "piston" in them and when the rubber gets hard they leak. Instead of buying new ones, I uncrimped the rod on mine, pulled the piston out and fabbed a new piston out of a 3/8" aluminum rod then fitted the new piston with o-rings. I can't believe how fast they work now. I did not take the diaphram apart on them because it didn't leak.
Old 03-30-2009, 09:15 PM
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justanotherdoe
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How much vacuum do you have? More vacuum = faster light operation.

Mine have always opened/closed in sequence, even when I had both activated through the same relay.

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