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Speeddirect Clutch Linkgae - Install pics and a few critiques

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Old 09-24-2009, 07:17 PM
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SteveG75
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Default Speeddirect Clutch Linkage - Install pics and a few critiques

So, I ordered the Speeddirect clutch linkage last week, got it Tuesday and installed it today. They have made some changes and I do have a few critiques.

Old Linkage:


New linkage (new boot from Zip not shown):


Speeddirect has changed the bracket that connects the lower rod to the clutch fork. This is a better design but there is an issue I will mention later.


Critique #1:
SD includes grade 2(?) bolts. I went and bought grade 8 bolts for peace of mind (also nylocs). The new 5/16" bolts are slightly longer but they have a shaft area that I feel is better for the rod ends to ride on.


Measuring the upper rod length. The upper rod has a simple bend vice the complex bend in the stock rod. Since the upper rod has this bend, it will be hard to use it to adjust clutch free play. Free play will be adjusted with lower rod.:


Critique #2:
The upper rod has no flats to stop it from turning when tightening the lock nuts. Here is my tool to hold the rod while tightening the nuts.


Measuring the lower rod as a starting point:


Critique #3:
I think this is how the new linkage hooks up. Instructions were unclear and picture in instructions sent (and on website) refers to old bracket system.


Critique 4: PROBLEM
Rod end will not sit flush on bracket. Rod hits the bend in the bracket and holes do not line up.



Possible solution #1.


Possible solution #2.


In the end, I used a spacer I had handy and a washer to space the rod end up from the bracket in the configuration I started with. The bolt is nice and tight with both a lock washer and a nyloc nut. I am not to worried about shear since I upgraded to the grade 8 bolt (good thing that I had the slightly longer grade 8 bolt).

Final configuration:


Overall, the job took about 2-1/2 hours with over 45 min under the dash fussing with the pin under there. The clutch is very smooth and I like the kit. It was very easy to adjust to get 1-1/8" free play (spec is 1" to 1-1/4").

Issues I would like to see Speeddirect fix:
1. Better bolts.
2. Update instruction diagrams.
3. Add flats to the upper rod to make it easier to tighten rod ends.
4. Fix clutch fork bracket so rod end does not interfere with bend in bracket.

If Speeddirect could comment and tell me if I have the adapter bracket wrong, I would appreciate it.

Last edited by SteveG75; 09-24-2009 at 09:13 PM.
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Old 09-24-2009, 07:24 PM
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Gordonm
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Waiting for the response from Speed Direct. I have the old design and made my own spacers so it would not crush.

Here is the old design. I put in a spacer on the clutch fork so it would not crush.


Last edited by Gordonm; 09-24-2009 at 07:26 PM.
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Old 09-24-2009, 07:52 PM
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SteveG75
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Originally Posted by Gordonm
Waiting for the response from Speed Direct. I have the old design and made my own spacers so it would not crush.

Here is the old design. I put in a spacer on the clutch fork so it would not crush.
Gordon, the new bracket design was a complete surprise to me. You can see the welded collar for the 3/8" bolt. It would actually work very well if the rod end did not hit the bend in the bracket. My only concern is that the rod end is now spaced about 1/4" from the bracket. However, my concern is very minimal since I am using grade 8 bolts and the assembly is nice and tight so it can't move in shear.

Last edited by SteveG75; 09-24-2009 at 08:00 PM.
Old 09-24-2009, 08:21 PM
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shashi27
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I picked up a linkage for a 70 and a 63 and I have to agree about the directions. They were for the old unit and they didn't differ for the two cars. I am glad they addressed the bracket issue but the instructions were disappointing. I was a little surpised as the shark bar I purchased from them fit so easily and I couldn't believe I was working on the vette!
Old 09-24-2009, 08:32 PM
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FRSTR90
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I don't see how it would do this, but does it reduce any pedal effort?
Old 09-24-2009, 08:44 PM
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SteveG75
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Originally Posted by FRSTR90
I don't see how it would do this, but does it reduce any pedal effort?
No real reduction in effort but definitely smoother action. Some people have redrilled the Z-bar to decrease pedal travel (which would increase effort) but I went with the stock holes.
Old 09-24-2009, 08:48 PM
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I have the old style too. I am on the fence about the new design on the bracket at the clutch fork. I can see where it would be much easier to get everything lined up and together. I did like Gordon and made some spacers out of brass so I could tighten down on ti really good. The only problem I have had out of the whole setup was created by my own doing when I installed the LS motor. I did not get the same bracket as I mentioned above tight enough, and one afternoon when I was paying to have my car tuned a little, the bracket moved and the clutch action was terrible. Easy fix but those brackets need to be tight. I would also like to add my two cents on the grade 8 hardware. I upgraded mine to grade 8 when it was going together also and I used nyloc nuts on everything to be sure nothing came apart. Overall it is another one of those upgrades I have been very happy with and glad I did.
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Old 09-24-2009, 09:00 PM
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SteveG75
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If I have issues with the new bracket, I have the parts to build setup shown below on my Summit wish list.


Post 15 and 20 in this thread:
http://forums.corvetteforum.com/c3-t...clutch+linkage
Old 09-24-2009, 10:31 PM
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MotorHead
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One of the best, cheapest mods I have done to the Vette. Much smoother action and there is more adjustment. As for the old bracket that connects to the throwout bearing arm, I just let it swing in towards the bellhousing and tightened it, no bushing or anything like that needed and it's been trouble free for 3 motors now

Old 09-24-2009, 10:38 PM
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Originally Posted by MotorHead
One of the best, cheapest mods I have done to the Vette. Much smoother action and there is more adjustment. As for the old bracket that connects to the throwout bearing arm, I just let it swing in towards the bellhousing and tightened it, no bushing or anything like that needed and it's been trouble free for 3 motors now
I did the same with the same results. An excellent mod.
Old 09-25-2009, 09:01 AM
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TTT for Speeddirect's comments.
Old 09-25-2009, 03:52 PM
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Speed Direct
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Thank you for bringing your thread to our attention. To address your specific points:

1. While the engineering says the bolts are more than adequate we understand that perception is also a factor so we will consider grade 8 hardware. Consider that a 5/16 grade 5 bolt in single shear will break with 5750 lbs of force (that is enough to hang the entire car with and still have a safety factor). A grade 8 bolt will fail at 6980 pounds. While that is more the relevant question is if it is necessary.

2. Agreed and that will be in the works shortly.

3. Good suggestion. We have never had anyone make a comment that it was an issue. We will look into it.

4. This will be fixed immediately. A fitment error like this is not in keeping with our standards. We strive to design and build fitment tolerant parts so that they always go together as they are intended.

What you have done with the spacer is perfectly fine and shouldn’t give you any problems in operation.
Old 09-25-2009, 04:19 PM
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SteveG75
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Originally Posted by Speed Direct
Thank you for bringing your thread to our attention. To address your specific points:

1. While the engineering says the bolts are more than adequate we understand that perception is also a factor so we will consider grade 8 hardware. Consider that a 5/16 grade 5 bolt in single shear will break with 5750 lbs of force (that is enough to hang the entire car with and still have a safety factor). A grade 8 bolt will fail at 6980 pounds. While that is more the relevant question is if it is necessary.

2. Agreed and that will be in the works shortly.

3. Good suggestion. We have never had anyone make a comment that it was an issue. We will look into it.

4. This will be fixed immediately. A fitment error like this is not in keeping with our standards. We strive to design and build fitment tolerant parts so that they always go together as they are intended.

What you have done with the spacer is perfectly fine and shouldn’t give you any problems in operation.
Speeddirect,

Thank you for the quick response.

One thought that I had today was that if the upper rod has to be bent, could it be bent to duplicate the stock rod (i.e. an offset). Obviously, you would still have the same issue with making an adjustment. I realized this mornig that there is no way I will use the upper rod to make adjustments (other than remove and reinstall the upper Z-bar bolt) since I can't get under the dash to loosen that lock nut. Getting the clip back in there was fun enough.
Old 09-25-2009, 06:32 PM
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68 NJConv 454
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Not sure if any of you guys have run into an issue but sometimes when you compress the clutch pedal the rod-end pivots in towards the bell housing or pivots out away from the clutch fork. This prevents you from actually pushing the clutch fork in. I cranked my grade 8 bolts down pretty hard but with driving vibration they always seemed to allow it to pivot.
I had to weld some tabs onto the SD bracket to prevent it from pivoting on the clutch fork so it always stayed straight inline with the rod.

I have pics somewhere.
You just need a way to stop the brackets that bolt to the clutch fork from pivoting when you apply force to the pedal.
One way is to do what Steve G75 did and ditch the brackets and cut the clutch fork.
Old 09-28-2009, 11:32 AM
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Originally Posted by 68 NJConv 454
Not sure if any of you guys have run into an issue but sometimes when you compress the clutch pedal the rod-end pivots in towards the bell housing or pivots out away from the clutch fork. This prevents you from actually pushing the clutch fork in. I cranked my grade 8 bolts down pretty hard but with driving vibration they always seemed to allow it to pivot.
I had to weld some tabs onto the SD bracket to prevent it from pivoting on the clutch fork so it always stayed straight inline with the rod.

I have pics somewhere.
You just need a way to stop the brackets that bolt to the clutch fork from pivoting when you apply force to the pedal.
One way is to do what Steve G75 did and ditch the brackets and cut the clutch fork.
Anyone else with similar issues?
Old 09-28-2009, 12:08 PM
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Originally Posted by FRSTR90
Anyone else with similar issues?
Post #'s 2, 7, 8, and 9 were talking about this. I also have this kit and had the lower rod pivot around on the clutch fork. Fortunately for me it happened during testing while the car was up on jackstands. For the time being, I have done what MotorHead did and swivel the connecting bracket in towards the bellhousing. So far it's worked fine and I've driven over 2k miles this way with no problems. I would like to eventually put in a spacer that doesn't allow the clutch fork split to crush or get the new piece from Speed Direct.
Old 09-28-2009, 12:21 PM
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Originally Posted by SteveG75
If I have issues with the new bracket, I have the parts to build setup shown below on my Summit wish list.


Post 15 and 20 in this thread:
http://forums.corvetteforum.com/c3-t...clutch+linkage
I would think this would be the way to go. Clearance the fork slot for the heim joint and eliminate the bracket. This is the way I'm going.

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Old 09-29-2009, 08:24 PM
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68 NJConv 454
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Originally Posted by BB72
I would think this would be the way to go. Clearance the fork slot for the heim joint and eliminate the bracket. This is the way I'm going.
Old 10-08-2009, 01:48 PM
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68 NJConv 454
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Originally Posted by SteveG75
If I have issues with the new bracket, I have the parts to build setup shown below on my Summit wish list.


Post 15 and 20 in this thread:
http://forums.corvetteforum.com/c3-t...clutch+linkage
Well while I was under my car last weekend changing the poly motor mounts to Moroso Solid motor mounts I ended up cutting the clutch fork once I saw that the speed direct rod had enough length to work.
So I cut the clutch fork with a cutoff wheel and added some washers to make it work.
Works great, much cleaner and no more worries about loosing my shifting capabilities because of a loose bracket and unexpected pivoting.

I did put two rubber o-rings around the rod end joint to prevent any binding b/c of the angle of the rod. I also double nutted the bolt to prevent any loosening.

And yes, I plugged my oil pressure sending port b/c the damn hose snapped.






There is still a half an inch of thread left in the rod...if not more.
Old 03-03-2011, 09:09 PM
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Originally Posted by Speed Direct
Thank you for bringing your thread to our attention. To address your specific points:

1. While the engineering says the bolts are more than adequate we understand that perception is also a factor so we will consider grade 8 hardware. Consider that a 5/16 grade 5 bolt in single shear will break with 5750 lbs of force (that is enough to hang the entire car with and still have a safety factor). A grade 8 bolt will fail at 6980 pounds. While that is more the relevant question is if it is necessary.

2. Agreed and that will be in the works shortly.

3. Good suggestion. We have never had anyone make a comment that it was an issue. We will look into it.

4. This will be fixed immediately. A fitment error like this is not in keeping with our standards. We strive to design and build fitment tolerant parts so that they always go together as they are intended.

What you have done with the spacer is perfectly fine and shouldn’t give you any problems in operation.
Bringing this thread back from the grave here, but I just received my clutch linkage rods and the fitment issue with the clutch fork bracket still has not been addressed. The overall quality of the kit is good, but very disappointing that this issue still hasn't been addressed after 1 1/2 years.


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