C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Broke a rear spindle, how do I check the posi unit?

Thread Tools
 
Search this Thread
 
Old 08-07-2006, 09:54 AM
  #1  
neat
Melting Slicks
Thread Starter
 
neat's Avatar
 
Member Since: May 2001
Location: Raleigh, NC
Posts: 3,014
Received 18 Likes on 16 Posts

Default Broke a rear spindle, how do I check the posi unit?

I broke the drivers side rear spindle last night at the drag strip. I don't really understand how I broke it. My car is basically a stock L98 with a 100 shot. On the juice it is making mid 300's for HP and high 400's for TQ at the wheels. I have a McLeod twin disk clutch, stock black tag ZF6, spicer U-joints that were cryo'd by a local company back when I lived in Utah, half and main shafts are Jeb Burnett cryo'd, stock D44, and the spindles are Jeb Burnett cryo'd. I am running 275-40/17 M/T ET street radials. The car has been to the track twice on the MT tires, and never gone sub 1.9 sixty foot times. Tonight was the second night on the M/T tires. I made my first pass on motor, after a lengthy burnout I slipped the clutch to a 2.2 sixty foot time. I pulled around again, backed into the water, did a 1-2 rotation spin, and pulled out of the water box. When the car infront of me got to about the 330 foot mark the starter gave me the signal to do my burnout. I ran it up to about 3k and dropped the clutch while flooring the throttle. The McLeod bit hard, and there was a loud clank, crunch, crunch, crunch sound. The tires never even spun. Maybe 1/3 a rotation, no more.

Could wheel hop cause this? I don't beleive I am experiencing any wheel hop, but I've never had the launch videod or anything. What about rear alignment?

Anyway, after I broke the spindle the car would not move. If I eased the clutch out it tried to move slightly, then stopped and made another crunching noise. That leads me to believe the posi unti has failed.

I got it towed home and discovered that both half shafts were turning when I spun the drive shaft, but the drivers side wheel would not turn. That makes sense with the broken spindle. I am afraid that the posi-traction unit has let go and it transferred all the torque to one wheel, and that's why the spindle broke. I pulled the batwing tonight and all the gears inside look fine. There were no chipped or missing teeth on the ring, pinion, or spider gears. There was no metal filings or chunks in the fluid or the bottom of the case. The diff turns pretty easily when I turn the drive train, and it seems to be operating smoothly.

Is there a way to determine if the posi unit is functioning properly? I dont' have a problem replacing it if it is bad, but I don't want to replace parts that I don't have too.

Thoughts?
Old 08-07-2006, 11:57 AM
  #2  
CFI-EFI
Race Director
 
CFI-EFI's Avatar
 
Member Since: Sep 2000
Location: The Top of Utah
Posts: 17,298
Likes: 0
Received 23 Likes on 22 Posts

Default

I don't see it in my 1984 FSM, but in other FSMs, I have seen a procedure that involves noting the amount of torque required to turn one wheel, while the other wheel can't turn, such as when it is on the ground. If, with one wheel locked up, you can easily turn the other, I'd say the posi clutches need replacing.

RACE ON!!!
Old 08-07-2006, 12:35 PM
  #3  
anesthes
Safety Car
Support Corvetteforum!
 
anesthes's Avatar
 
Member Since: May 2006
Location: Salem NH
Posts: 4,274
Received 135 Likes on 100 Posts

Default

Originally Posted by neat
I broke the drivers side rear spindle last night at the drag strip. I don't really understand how I broke it. My car is basically a stock L98 with a 100 shot. On the juice it is making mid 300's for HP and high 400's for TQ at the wheels. I have a McLeod twin disk clutch, stock black tag ZF6, spicer U-joints that were cryo'd by a local company back when I lived in Utah, half and main shafts are Jeb Burnett cryo'd, stock D44, and the spindles are Jeb Burnett cryo'd. I am running 275-40/17 M/T ET street radials. The car has been to the track twice on the MT tires, and never gone sub 1.9 sixty foot times. Tonight was the second night on the M/T tires. I made my first pass on motor, after a lengthy burnout I slipped the clutch to a 2.2 sixty foot time. I pulled around again, backed into the water, did a 1-2 rotation spin, and pulled out of the water box. When the car infront of me got to about the 330 foot mark the starter gave me the signal to do my burnout. I ran it up to about 3k and dropped the clutch while flooring the throttle. The McLeod bit hard, and there was a loud clank, crunch, crunch, crunch sound. The tires never even spun. Maybe 1/3 a rotation, no more.

Could wheel hop cause this? I don't beleive I am experiencing any wheel hop, but I've never had the launch videod or anything. What about rear alignment?

Anyway, after I broke the spindle the car would not move. If I eased the clutch out it tried to move slightly, then stopped and made another crunching noise. That leads me to believe the posi unti has failed.

I got it towed home and discovered that both half shafts were turning when I spun the drive shaft, but the drivers side wheel would not turn. That makes sense with the broken spindle. I am afraid that the posi-traction unit has let go and it transferred all the torque to one wheel, and that's why the spindle broke. I pulled the batwing tonight and all the gears inside look fine. There were no chipped or missing teeth on the ring, pinion, or spider gears. There was no metal filings or chunks in the fluid or the bottom of the case. The diff turns pretty easily when I turn the drive train, and it seems to be operating smoothly.

Is there a way to determine if the posi unit is functioning properly? I dont' have a problem replacing it if it is bad, but I don't want to replace parts that I don't have too.

Thoughts?
A stock L98 and a 100 shot put's you in the "11 second club" ?? Dang.. I'm glad I bought a vette.

The procedure calls for the vehicle to be in gear, one wheel on ground, and using a tool that slips over the wheel, then a torque wrench (beam style). You measure how much torque it takes to rotate. I have the specs at the shop I can post later if noone else does.

-- Joe
Old 08-07-2006, 02:44 PM
  #4  
CentralCoaster
Team Owner
 
CentralCoaster's Avatar
 
Member Since: May 2002
Location: San Diego , CA Double Yellow DirtBags 1985..Z51..6-speed
Posts: 24,337
Likes: 0
Received 17 Likes on 16 Posts
Default

If I recall its more than your standard torque wrench can handle. Remember, the car is putting down about 3,000 ft-lbs of torque onto the rear axles on launch.
Old 08-07-2006, 04:20 PM
  #5  
neat
Melting Slicks
Thread Starter
 
neat's Avatar
 
Member Since: May 2001
Location: Raleigh, NC
Posts: 3,014
Received 18 Likes on 16 Posts

Default

Originally Posted by anesthes
A stock L98 and a 100 shot put's you in the "11 second club" ?? Dang.. I'm glad I bought a vette.
The other car in my sig went in the 11's not the 91. 11.88 @ 121 MPH 4400 feet above sea level, over 7,000 elevation if you use density altitude. Back to topic now...

The procedure calls for the vehicle to be in gear, one wheel on ground, and using a tool that slips over the wheel, then a torque wrench (beam style). You measure how much torque it takes to rotate. I have the specs at the shop I can post later if noone else does.

-- Joe
So with out special tools that attach to the wheel, and a special ultra heavy duty torque wrench, it can't be done?
Old 08-07-2006, 04:38 PM
  #6  
C4DC
Le Mans Master
 
C4DC's Avatar
 
Member Since: Aug 2002
Location: Clearwater FL
Posts: 6,077
Received 3 Likes on 3 Posts
St. Jude Donor '06

Default

I do know that if there is no toruqe on one axle, it will spin freely if the clutch is released. There needs to be a certain amount of resistance on the slipping side to engage the lsd clutchpacks. Same thing happened to another member here when we were at the track. Tried to do a burnout and the tires deadhooked and broke a spindle. Had to push the car off the track. Now if you have a true positraction, none of this will apply, but you didn't say this in your original post. I'd think you could just replace the spindle and go from there.
Old 08-07-2006, 06:23 PM
  #7  
neat
Melting Slicks
Thread Starter
 
neat's Avatar
 
Member Since: May 2001
Location: Raleigh, NC
Posts: 3,014
Received 18 Likes on 16 Posts

Default

I have the drivers side half shaft out. I am going to put the car in gear and set the brake, then put a strap wrench on the output yoke of the D44 on the drivers side and see if it'll turn.

New spindle is on it's way, thanks Jeb Burnett.

I think I may have found the culprit. The spindle nut was only finger tight. Do you guys think that could cause the spindle to twist like this?

Last edited by neat; 08-07-2006 at 06:36 PM.
Old 08-07-2006, 06:35 PM
  #8  
neat
Melting Slicks
Thread Starter
 
neat's Avatar
 
Member Since: May 2001
Location: Raleigh, NC
Posts: 3,014
Received 18 Likes on 16 Posts

Default

Here's some pics:

Old 08-07-2006, 06:39 PM
  #9  
neat
Melting Slicks
Thread Starter
 
neat's Avatar
 
Member Since: May 2001
Location: Raleigh, NC
Posts: 3,014
Received 18 Likes on 16 Posts

Default

Another...

Old 08-07-2006, 06:40 PM
  #10  
neat
Melting Slicks
Thread Starter
 
neat's Avatar
 
Member Since: May 2001
Location: Raleigh, NC
Posts: 3,014
Received 18 Likes on 16 Posts

Default

Last one...

Old 08-07-2006, 06:40 PM
  #11  
anesthes
Safety Car
Support Corvetteforum!
 
anesthes's Avatar
 
Member Since: May 2006
Location: Salem NH
Posts: 4,274
Received 135 Likes on 100 Posts

Default

Originally Posted by neat

So with out special tools that attach to the wheel, and a special ultra heavy duty torque wrench, it can't be done?
Heavy duty? No way. The spec for the auburn in my '91 was 35lbs. I havn't been to my shop yet, but I can't imagine the unit in the dana44 having much more.

http://www.thirdgen.org/techboard/tr...+torque+wrench
http://www.thirdgen.org/techboard/tr...+torque+wrench

Seems like 35-40 foot lbs to break it loose seems common on the GM/auburn posi's.

I'll scan the page from the service manual in the AM if noone else will.

-- Joe
Old 08-07-2006, 06:44 PM
  #12  
anesthes
Safety Car
Support Corvetteforum!
 
anesthes's Avatar
 
Member Since: May 2006
Location: Salem NH
Posts: 4,274
Received 135 Likes on 100 Posts

Default

Originally Posted by neat
I think I may have found the culprit. The spindle nut was only finger tight. Do you guys think that could cause the spindle to twist like this?
Finger tight when the shaft was 1 pc, or finger tight now that there is no load on it because it's broke in half? If I recall, those nuts are non locking and will go all the way on with a pinky. The torque comes from loading up and stretching the axle.

ANyway, I've broken a ton of halve shafts just like you did in various 4x4s from bad wheel bearings. Hows the bearing?

-- Joe
Old 08-07-2006, 06:55 PM
  #13  
neat
Melting Slicks
Thread Starter
 
neat's Avatar
 
Member Since: May 2001
Location: Raleigh, NC
Posts: 3,014
Received 18 Likes on 16 Posts

Default

Doh, finger tight now that the shaft is broken.

The wheel bearing is shot. There's 1/2 inch of play or more in the hub. That could be what killed the spindle for sure.
Old 08-07-2006, 06:58 PM
  #14  
anesthes
Safety Car
Support Corvetteforum!
 
anesthes's Avatar
 
Member Since: May 2006
Location: Salem NH
Posts: 4,274
Received 135 Likes on 100 Posts

Default

Originally Posted by neat
Doh, finger tight now that the shaft is broken.

The wheel bearing is shot. There's 1/2 inch of play or more in the hub. That could be what killed the spindle for sure.


They always seem to break the same way, no matter what car they are in.

Good luck with it!

-- Joe
Old 08-15-2006, 04:53 PM
  #15  
DVNCI
Melting Slicks
 
DVNCI's Avatar
 
Member Since: Jun 1999
Location: Bowling Green KY
Posts: 2,948
Likes: 0
Received 21 Likes on 16 Posts

Default

neat - busted my passenger side spindle friday night at drag strip - first pass

But I'm pretty much sure it was because my wheel bearings were shot, I bet your posi is fine

Get notified of new replies

To Broke a rear spindle, how do I check the posi unit?




Quick Reply: Broke a rear spindle, how do I check the posi unit?



All times are GMT -4. The time now is 08:06 AM.