C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

How to Remove and Replace Passenger Side Oxygen Sensor 1994 Corvette C4 LT1

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Old 08-03-2015, 02:02 PM
  #21  
davewhtt
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Originally Posted by 94c4seminole
Tighten it on by hand as much as you can. Then do the rest from above just like you loosened it. I just get it snug, not too tight. You will be careful to do this too if it was a real struggle to remove in the first place! I'm no professional, but this sure helped me out. I learn more about this car every day.

Hope this helps, -Evan

P.s. for those who are more knowledgeable than me, please submit any ways to do this better!
I wonder if the Crows foot wrench will do the same as the smaller type sockets in that kit? I have the larger cut away socket already. Good job with the pictures. Dave
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Old 08-03-2015, 02:20 PM
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pkincy
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You may have the same problem. I say may because it is possible from some of the replies above that your passenger side O2 sensor may sit low enough for you to get to the sensor flats with a normal open end. For may of us that is impossible as the angle of the sensor is a bit upright or even angled out so no open end can get to the flats. Taht is when this method is needed.
Old 08-03-2015, 02:30 PM
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Originally Posted by pkincy
You may have the same problem. I say may because it is possible from some of the replies above that your passenger side O2 sensor may sit low enough for you to get to the sensor flats with a normal open end. For may of us that is impossible as the angle of the sensor is a bit upright or even angled out so no open end can get to the flats. Taht is when this method is needed.
I guess that explains the special shape of tools in that kit.
Old 09-06-2015, 03:09 PM
  #24  
C4_vette
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Any way to get to the connectors withou dropping the cat or pulling the starter?
Old 09-06-2015, 04:16 PM
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I didn't have any trouble getting to the connector (one wire on my 93) on either side, however I have a lift so i was just reaching up.
Old 09-06-2015, 05:55 PM
  #26  
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Originally Posted by pkincy
I didn't have any trouble getting to the connector (one wire on my 93) on either side, however I have a lift so i was just reaching up.

Definitely can't get my hands on it. I can reach it with a set of long pliers, but if the pigtail falls behind the starter once i separate the connectors, I might not be able to get to it. The plugs are kind of fragile being 20 + years old heat exposed plastic.

From the top it is inaccessible. If the pigtail / harness connector gets busted up, has anyone rewired that? I am thinking if I go at it with pliers, its not likely to survive.

Last edited by C4_vette; 09-06-2015 at 06:04 PM.
Old 09-06-2015, 06:09 PM
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Does it have a zip tie holding it up away from the exhaust manifold? Mine did, but that was to keep the wires away from the headers, so don't know the actual factory installation wiring loom. They are fragile but if you can get a flat bladed screwdriver on the toggle you might be able to worry it loose.
Old 09-07-2015, 09:33 AM
  #28  
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No zip ties, its all original. If I knew for certain there was 5 or 6 inches of slack on the opposite side of the sensor connector, I would feel pretty comfortable detaching it from the engine block clip knowing it would drop down further and I could manipulate the connectors. But if that is tight, or only has an inch or two of slack, im stuck trying to fish it out from behind the starter with a pair of pliers, less than ideal.

I am thinking that wrestling it with pliers will result in cracking up that old connector, and I wouldn't even know where to start as far as replacing and rewiring the pigtail or harness side of the connection.

Everyone seems focused on breaking loose the actual sensor, but its the connector on the passenger side that is kicking my rear.
Old 10-09-2015, 11:10 PM
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94c4seminole
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Originally Posted by C4_vette
No zip ties, its all original. If I knew for certain there was 5 or 6 inches of slack on the opposite side of the sensor connector, I would feel pretty comfortable detaching it from the engine block clip knowing it would drop down further and I could manipulate the connectors. But if that is tight, or only has an inch or two of slack, im stuck trying to fish it out from behind the starter with a pair of pliers, less than ideal.

I am thinking that wrestling it with pliers will result in cracking up that old connector, and I wouldn't even know where to start as far as replacing and rewiring the pigtail or harness side of the connection.

Everyone seems focused on breaking loose the actual sensor, but its the connector on the passenger side that is kicking my rear.
I see that I missed this from a month ago. Were you able to get the wire disconnected?
Old 10-10-2015, 11:09 AM
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Originally Posted by 94c4seminole
I see that I missed this from a month ago. Were you able to get the wire disconnected?
I busted off part the clip on the connector trying to disconnect in place with pliers and a screwdriver, so I stopped right there as its still firmly connected. I haven't worked up the nerve to disconnect it from the engine block clip, which I think I would just cut because if I went after the connector it would just fall apart completely. I do think there probably is slack for it to drop down, but since I was just trying to freshen up the sensors, they still function, I am going to let it ride for now. I suppose i could direct wire the sensor somehow if I destroyed the connector, but I don't want turn this into a big time repair.

Not a maintenance friendly design!
Old 12-28-2015, 10:16 PM
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pcolt94
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I have done the O2s from the bottom. But I did try the top method for the right side and it worked great, much easier.

I guess when you're on the bottom you can't see the top view.
Old 12-29-2015, 10:02 AM
  #32  
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Originally Posted by pcolt94
I have done the O2s from the bottom. But I did try the top method for the right side and it worked great, much easier.

I guess when you're on the bottom you can't see the top view.
Did you remove anything? Or did you do it by feel? I can barely see the clip from the top, its pretty well hidden in there! Thanks for the help!
Old 12-29-2015, 10:16 PM
  #33  
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Originally Posted by C4_vette
Did you remove anything? Or did you do it by feel? I can barely see the clip from the top, its pretty well hidden in there! Thanks for the help!
I did all the electrical from the bottom.

There was a zip tie holding the cable which I cut. Then I was able to pull the connector out which gave me enough slack to see it well. I disconnected it using a screwdriver to release the lock.

I then loosened the O2 from the top. Then from the bottom I unscrewed the O2 and removed it. I then threaded the new one on hand tight. Then from the top I tightened it up.

Then on the bottom I connected the connector. I then zip tied it in a couple places where the original was tied to keep it away from the exhaust pipe.
Old 05-02-2018, 07:29 AM
  #34  
Severed92
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My Right side O2 is also recessed slightly in the pipe, making it difficult to get any tool on to. I am considering patching that hole and moving it a little when I do replace them soon.

By the way, if the Right side O2 sensor was InOp, how much would it really effect the performance.. and could it trigger a Fuel Disable or other startup procedure? Wouldnt the ECM use a default value or even base it off the Left for awhile?

How would it run if you spliced the Right sensor wire into the Left, making both signals identical at the ECM? (because i read that the ECM watch's for them to differentiate from one another to trigger, something I cant remember at moment)
Old 05-02-2018, 03:39 PM
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Originally Posted by Severed92
My Right side O2 is also recessed slightly in the pipe, making it difficult to get any tool on to. I am considering patching that hole and moving it a little when I do replace them soon.

By the way, if the Right side O2 sensor was InOp, how much would it really effect the performance.. and could it trigger a Fuel Disable or other startup procedure? Wouldnt the ECM use a default value or even base it off the Left for awhile?
There are different kinds of O2 sockets/tools. I have 3 to accommodate different situations. Even recessed, a socked can go on it with a universal and long extension. You got to have a good selection of tools to do these jobs

The O2s are the heart of how the ECM makes decisions for engine performance. Fuel A/F ratio, timing and many others. Without the O2s working properly the ECM will not go into closed loop. Closed loop is where you get your best fuel economy, power and performance across the range. Without it, it will use the tables and many thing will never be right.

How would it run if you spliced the Right sensor wire into the Left, making both signals identical at the ECM? (because i read that the ECM watch's for them to differentiate from one another to trigger, something I cant remember at moment)
You don’t even want to think about that. Things don’t work that way and won't. I'll just forget about what you said. It's is not even a good "bad idea".

Last edited by pcolt94; 05-02-2018 at 03:40 PM.



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