C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Egr question

Thread Tools
 
Search this Thread
 
Old 02-02-2016, 02:20 AM
  #1  
mlm0
Drifting
Thread Starter
 
mlm0's Avatar
 
Member Since: Dec 2012
Location: Georgetown TX
Posts: 1,476
Received 68 Likes on 58 Posts

Default Egr question

1989, automatic, stock, 50,000 miles

At idle, is it possible for egr valve to not closed completely or not seat properly causing a rough idle without throwing a code. I know egr is not getting any vaccaum at idle, which is correct. With the engine running, I can apply vaccaum and cause the engine to idle worse

I have had the car three years now and it continues to have this same problem. It does not stall or die, and runs great other then idle correctly I have replaced EVERYTHING. I am down to maybe a leaking intake or exhaust valve or egr problem. I had injectors, egr, FPR replaced just after I bought car 3 years ago, but that didn't fix problem. I don't know if the shop checked the manifold for blockage. I set idle a little higher by programming chip and it helped some I have thrown enough money at it, and now need to get serious. Could it be a bad distributer? I replaced all normal tune up parts, and I have a replacement used distributer, that I could replace it with if I need to

Any thoughts?

Last edited by mlm0; 02-02-2016 at 02:26 AM.
Old 02-02-2016, 03:06 AM
  #2  
beachfreak
Instructor
 
beachfreak's Avatar
 
Member Since: Sep 2015
Location: Hawaii/Utah
Posts: 126
Received 11 Likes on 8 Posts
Default

I'm following this thread because I have a similar idle issue on my 94. I realize it's an l98, not lt1, but always wanting to learn.

Last edited by beachfreak; 02-02-2016 at 03:06 AM.
Old 02-02-2016, 11:55 AM
  #3  
DanielRicany
Melting Slicks
 
DanielRicany's Avatar
 
Member Since: Jun 2013
Posts: 3,065
Received 36 Likes on 34 Posts
Default

Yes, it can be leaking into the intake without setting a code. The code is set when the ECM commands the EGR solenoid to open and it does not see an increase in temperature on the MAT sensor.
Old 02-02-2016, 01:48 PM
  #4  
aklim
Team Owner
 
aklim's Avatar
 
Member Since: Jul 2004
Location: Hartford WI
Posts: 24,274
Received 2,225 Likes on 1,939 Posts

Default

Before we throw parts at it, start with the neglected. Have you taken the IAC off, cleaned the pintle with a gentle spray of brake cleaner? Have you taken the throttle body off, removed the IAC housing and cleaned the housing? Have you cleaned all the throttle body passages off? After all that, install with new gaskets.

Are you sure there are no hose leaks? ASSUMING that when you replaced the EGR and fuel injectors, you also replaced the hoses, can you be sure there are no leaks?

Scan the car and see what the IAC counts are. It should idle about 20-30 counts. This is with motor only running and no ascessories. Take each hose off at the manifold and the IAC counts should drop to 0 when you do and when you plug it up with your thumb, it should go back to 20-30 counts.

If you can't even get that target count, I would suspect a leak somewhere.

This is ASSUMING you set the IAC by counts and not using the FSM method which is invalid since you have changed command idle.
Old 02-02-2016, 02:40 PM
  #5  
mlm0
Drifting
Thread Starter
 
mlm0's Avatar
 
Member Since: Dec 2012
Location: Georgetown TX
Posts: 1,476
Received 68 Likes on 58 Posts

Default

I have already done all that you suggested many times, using my mt2500 scanner. Cleaned and replaced gaskets on TB, replace AIC several times, adjusted min idle many times, both by FSM and with use of scanner. Checked for vacuum leaks every way you can think of. The one thing I do need to do is disconnect AIC and then disconnect one plug wire at a time to see if it makes a difference, but it is not missing in a constant pattern so I don't know if that will help

Thanks for your suggestions
Old 02-02-2016, 03:00 PM
  #6  
aklim
Team Owner
 
aklim's Avatar
 
Member Since: Jul 2004
Location: Hartford WI
Posts: 24,274
Received 2,225 Likes on 1,939 Posts

Default

Originally Posted by mlm0
I have already done all that you suggested many times, using my mt2500 scanner. Cleaned and replaced gaskets on TB, replace AIC several times, adjusted min idle many times, both by FSM and with use of scanner. Checked for vacuum leaks every way you can think of. The one thing I do need to do is disconnect AIC and then disconnect one plug wire at a time to see if it makes a difference, but it is not missing in a constant pattern so I don't know if that will help

Thanks for your suggestions
So how many IAC counts do you get with all accessories off and motor running at operating temp? Are you able to hold about 20-30 counts? Stable is when you rev it and it settles to about 20-30 counts. Before I do that, I want to make sure the harmonic balancer is ok and my timing is spot on.
Old 02-02-2016, 03:12 PM
  #7  
mlm0
Drifting
Thread Starter
 
mlm0's Avatar
 
Member Since: Dec 2012
Location: Georgetown TX
Posts: 1,476
Received 68 Likes on 58 Posts

Default

Getting about 22 counts and holds steady. Didn't try it to see if it always returns to same counts. I timed it to 6 degrees BTC, but it does seem to wander just a tiny amount when I watch it with timing light, but thought maybe it's just because of the miss. Is there a way to eliminate a leaking valve, such as one with weak or broken spring. I'm not very experienced at engine repair so I only know what I read and learn on this forum. The miss is not so bad that it affects drivability, but it bugs me to the point I put car in neutral at stop lights. Car uses no oil and has only 50,000 miles
Old 02-02-2016, 03:20 PM
  #8  
desertmike1
Melting Slicks
 
desertmike1's Avatar
 
Member Since: Aug 2008
Location: Palmdale CA
Posts: 2,082
Received 50 Likes on 49 Posts

Default

Originally Posted by aklim
So how many IAC counts do you get with all accessories off and motor running at operating temp? Are you able to hold about 20-30 counts? Stable is when you rev it and it settles to about 20-30 counts. Before I do that, I want to make sure the harmonic balancer is ok and my timing is spot on.
What were you saying: I couldn't pay attention!!
Old 02-02-2016, 03:27 PM
  #9  
desertmike1
Melting Slicks
 
desertmike1's Avatar
 
Member Since: Aug 2008
Location: Palmdale CA
Posts: 2,082
Received 50 Likes on 49 Posts

Default

Yes, an EGR can leak Exhaust gas's (Commanded) into the intake, if it does the EGR supply tube should heat up over time..
Old 02-02-2016, 04:27 PM
  #10  
aklim
Team Owner
 
aklim's Avatar
 
Member Since: Jul 2004
Location: Hartford WI
Posts: 24,274
Received 2,225 Likes on 1,939 Posts

Default

Originally Posted by mlm0
Getting about 22 counts and holds steady. Didn't try it to see if it always returns to same counts. I timed it to 6 degrees BTC, but it does seem to wander just a tiny amount when I watch it with timing light, but thought maybe it's just because of the miss. Is there a way to eliminate a leaking valve, such as one with weak or broken spring. I'm not very experienced at engine repair so I only know what I read and learn on this forum. The miss is not so bad that it affects drivability, but it bugs me to the point I put car in neutral at stop lights. Car uses no oil and has only 50,000 miles
If it is leaking, I would think that the IAC counts will be lower since the ECM isn't commanding the IAC to open as much to allow more air to get the desired RPM. Is your TPS now set at 0.54V?

Who programmed the chip and what have they told you?
Old 02-02-2016, 04:30 PM
  #11  
mlm0
Drifting
Thread Starter
 
mlm0's Avatar
 
Member Since: Dec 2012
Location: Georgetown TX
Posts: 1,476
Received 68 Likes on 58 Posts

Default

TPS is right on the money. .54 volts
Old 02-02-2016, 04:44 PM
  #12  
aklim
Team Owner
 
aklim's Avatar
 
Member Since: Jul 2004
Location: Hartford WI
Posts: 24,274
Received 2,225 Likes on 1,939 Posts

Default

Originally Posted by mlm0
TPS is right on the money. .54 volts
Have you asked the programmer what is going on. Seeing as how he wrote the program, he might have an idea what is going on.
Old 02-02-2016, 04:46 PM
  #13  
mlm0
Drifting
Thread Starter
 
mlm0's Avatar
 
Member Since: Dec 2012
Location: Georgetown TX
Posts: 1,476
Received 68 Likes on 58 Posts

Default

I did it. All I changed was fan temp setting and idle speed. It has been missing long before I changed these settings
Old 02-02-2016, 04:56 PM
  #14  
aklim
Team Owner
 
aklim's Avatar
 
Member Since: Jul 2004
Location: Hartford WI
Posts: 24,274
Received 2,225 Likes on 1,939 Posts

Default

So you have recently checked fuel pressure even at WOT and made sure it holds pressure after shutdown? If the fuel is good and the spark is good with a blue flame and not erratic we might have to ask about the size of the injectors.
Old 02-02-2016, 10:00 PM
  #15  
jv9999
Melting Slicks
 
jv9999's Avatar
 
Member Since: Jan 2014
Location: Lunenburg MA
Posts: 2,013
Received 317 Likes on 271 Posts

Default

What's the manifold vacuum at idle? Most hard to diagnose TPI problems that I've seen have turned out to be vacuum leaks.

If you want to rule out a sticky EGR, just make a sheet metal plate to install between the exhaust manifold and the EGR pipe.
Old 02-02-2016, 10:58 PM
  #16  
mlm0
Drifting
Thread Starter
 
mlm0's Avatar
 
Member Since: Dec 2012
Location: Georgetown TX
Posts: 1,476
Received 68 Likes on 58 Posts

Default

I keep thinking vacuum leak also but can't fine one. Also if vacuum leak, wouldn't it raise idle. My problem seems to be idle drops a little lower when it misses
Old 02-02-2016, 11:01 PM
  #17  
aklim
Team Owner
 
aklim's Avatar
 
Member Since: Jul 2004
Location: Hartford WI
Posts: 24,274
Received 2,225 Likes on 1,939 Posts

Default

Originally Posted by mlm0
I keep thinking vacuum leak also but can't fine one. Also if vacuum leak, wouldn't it raise idle. My problem seems to be idle drops a little lower when it misses
Not necessarily. The ECM will try to compensate to keep the commanded idle till it can do it no more.

Get notified of new replies

To Egr question

Old 02-02-2016, 11:01 PM
  #18  
mlm0
Drifting
Thread Starter
 
mlm0's Avatar
 
Member Since: Dec 2012
Location: Georgetown TX
Posts: 1,476
Received 68 Likes on 58 Posts

Default

]Vacuum is 17 and holds steady mostly, but does fluctuate in sync with miss

Last edited by mlm0; 02-02-2016 at 11:31 PM.
Old 02-03-2016, 01:49 AM
  #19  
beachfreak
Instructor
 
beachfreak's Avatar
 
Member Since: Sep 2015
Location: Hawaii/Utah
Posts: 126
Received 11 Likes on 8 Posts
Default

Here is an article I found that is a pretty helpful write up on C4 EGR's

http://tech.corvettecentral.com/2012...egr-diagnosis/

I had my engine idling, and used my hand to move the EGR diaphragm, it definitely affected the idle. Does that mean it is working properly and I should look elsewhere for causes?

(I don't mean to hijack thread)
Old 02-03-2016, 08:58 AM
  #20  
jv9999
Melting Slicks
 
jv9999's Avatar
 
Member Since: Jan 2014
Location: Lunenburg MA
Posts: 2,013
Received 317 Likes on 271 Posts

Default

Forcing the EGR open will cause the idle to falter. Doesn't necessarily mean it's not leaking a little.

I was helping a friend with a similar problem a while back. We tried the propane and car cleaner trick to no avail. I finally sprayed water on the intake and you could hear it sucking around the old dry rubber brake booster connector.

17" is low, it should be ~20" and steady. I assume you've checked your static timing?


Quick Reply: Egr question



All times are GMT -4. The time now is 09:25 PM.