Intake Manifold removal problem (LS6 not LS1) Searched many
#2
Melting Slicks
I assume you have ALL of the intake bolts out? Even the two under the cowl? If so, reach behind the manifold and unplug the MAP sensor and two vacuum hoses (small 90° hose below MAP and larger brake booster hose).
#3
Tech Contributor
Member Since: Dec 1999
Location: Anthony TX
Posts: 32,736
Received 2,180 Likes
on
1,583 Posts
CI 6,7,8,9,11 Vet
St. Jude Donor '08
The two rear most bolts will NOT come out until the manifold is full out. If you dont raise them up,,,, they will hang up and prevent maniold removal. I use two close pins to keep the bolts up and extract the manifold.
BC
BC
#4
Instructor
Member Since: Sep 2010
Location: Topeka Kansas
Posts: 242
Likes: 0
Received 0 Likes
on
0 Posts
tubing
Take a piece of rubber tubing with the ID slightly bigger than the od of the manifold bolt. Cut 2 pieces 1 inch long and slit the side of them. Pull up the bolts and slip these in place they will hold up the bolts and you can pull the manifold.
#5
Instructor
Thread Starter
Member Since: Sep 2009
Location: Dallas Texas
Posts: 146
Likes: 0
Received 0 Likes
on
0 Posts
Two under the cowl? maybe thats my problem. I cant find where they are exactly located. Yes I need to get to the back senser and hoses but I cant even move the manifold foward.
#6
Instructor
Thread Starter
Member Since: Sep 2009
Location: Dallas Texas
Posts: 146
Likes: 0
Received 0 Likes
on
0 Posts
Good call but I just pull some 3M tape around them while they were raised.
#9
Instructor
Member Since: Sep 2010
Location: Topeka Kansas
Posts: 242
Likes: 0
Received 0 Likes
on
0 Posts
stuck
Does it not move at all? If not and you are sure you have all the bolts out it may just be stuck. Pop it with your palm and see if it breaks loose it shouldn't take much.
#11
Tech Contributor
1) Large vacuum line to the brake power booster. I typically disconnect at the booster, and snake it around, as I'm pulling the manifold forward.
2) Connector on the MAP sensor
3) Small vacuum line below the MAP sensor. With enough force, this will usually pull off (or break), neither is desired, so it's best to disconnect it first.
#12
Race Director
Member Since: Apr 2007
Location: South Western Ontario
Posts: 11,061
Received 845 Likes
on
721 Posts
Is the throttle body still attached to the intake? There is a small cooling hose on the bottom of the throttle body to a pipe on the engine by the bottom of the intake. It's a pain to reach and won't let the intake move much until it is removed.
After I got mine off I just hooked the hose from the rad directly to the engine (throttle body bypass mod). Made the install much easier.
Peter
After I got mine off I just hooked the hose from the rad directly to the engine (throttle body bypass mod). Made the install much easier.
Peter
#16
Tech Contributor
Ok. Suggestions have been made. I see the throttle body is still connected, and if the coolant line is still on, it won't move forward. Also, I see the injectors are all out of the manifold, which is unnecessary, and you risk buggering up the o-rings. Just disconnect the fuel feed. Based on what has been suggested, if it still doesn't seem obvious, this may be a good time to button her up, and take it to a qualified shop for the work.
Good luck.
Good luck.
#17
Instructor
Thread Starter
Member Since: Sep 2009
Location: Dallas Texas
Posts: 146
Likes: 0
Received 0 Likes
on
0 Posts
#18
Melting Slicks
Grey plastic tabs going in the fuel rail to start with. Fuel line is still attached it looks like. Can someone find the service manual procedure please? If you don't know what you're doing, take it to someone who does. There are a bunch of little things you can screw up.
Last edited by YeloFevr; 02-27-2011 at 06:21 PM.
#19
Instructor
Member Since: Sep 2010
Location: Topeka Kansas
Posts: 242
Likes: 0
Received 0 Likes
on
0 Posts
Fuel injection
Oh man I didn't see what you were doing. Never thought about you pulling the rails off the top of the injectors. You need to get everything disconnected if you are doing that. It has already been said many times. Buy the car. Buy the Service Manuals if you plan on working on it. Read the procedure. = Makes it easy.