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Plenum cover install

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Old 03-20-2017, 11:54 AM
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Corvette_Ed
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Default Plenum cover install

I've done a search with no luck. Does anyone happen to have a link to a video or walkthrough on how to install a two piece intake plenum cover? TIA

Last edited by Corvette_Ed; 03-20-2017 at 12:16 PM.
Old 03-20-2017, 03:41 PM
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Any ideas or suggestions?
Old 03-20-2017, 03:56 PM
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wayback
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I think most use velcro. If you have headers the Velcro will melt. Ask me how I know.

Can't use my etched black chrome plenum cover that used velcro.

Old 03-20-2017, 04:02 PM
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Corvette_Ed
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I have the two piece plenum cover though. It slips under the fuel line to hide the seam, but it's the fuel line part that I'm needing the help with.
Old 03-20-2017, 08:45 PM
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bigblueman
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Is it this one? If it is mine came with a few strips go 2 sided tape. Wasn't enough. I put 2 side tape on every rail. Then put pretty heavy weight on it for a day or so. Has held up fine.
Old 03-20-2017, 10:16 PM
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That's the one I have. How did you get it under the fuel rail?
Old 03-21-2017, 04:52 AM
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I can't remember an issue, sorry. My wiper cowl might of been off. But I don.t think that would matter.

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Old 03-21-2017, 03:26 PM
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spdkilz911
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Mine just slid under the fuel rail. I did have to use more tape as stated above.

Last edited by spdkilz911; 03-21-2017 at 03:27 PM.
Old 03-22-2017, 09:32 AM
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Originally Posted by spdkilz911
Mine just slid under the fuel rail. I did have to use more tape as stated above.
This is where I'm having my problem. My fuel rail is too close to the intake for the cover to slide under.
Old 03-22-2017, 03:49 PM
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gp56
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For the rear section go further back then slide it back towards the front. Also make sure you are putting the correct sections in the front and the back, they are usually marked underneath. I haven't had mine on in years but had no issues installing when I did have it on! Good luck!
Old 03-22-2017, 04:54 PM
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BROCKYJACK
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You have to unbolt the fuel rails and lift them up. They pull out from each injector and there is an o ring on each connector. Don't loose them. I think there are only 4 bolts holding the fuel rails down. Oh and you want to disconnect the fuel line first too. Put some rags under the connector when you separate as there will be some residual pressure and some gas is going to drain out. That is how you get the plenum cover under the crossover connector. No other way. I had this question last year and someone posted up a link. I started to do it but needed some special style sockets I did not have. My stepson used to be a Chevy tech and has all the tools so I conned him into doing it. If you have the right tools it is not difficult.
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Old 03-23-2017, 09:46 AM
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Originally Posted by BROCKYJACK
You have to unbolt the fuel rails and lift them up. They pull out from each injector and there is an o ring on each connector. Don't loose them. I think there are only 4 bolts holding the fuel rails down. Oh and you want to disconnect the fuel line first too. Put some rags under the connector when you separate as there will be some residual pressure and some gas is going to drain out. That is how you get the plenum cover under the crossover connector. No other way. I had this question last year and someone posted up a link. I started to do it but needed some special style sockets I did not have. My stepson used to be a Chevy tech and has all the tools so I conned him into doing it. If you have the right tools it is not difficult.
This is what I was needing. Thanks!
Old 03-25-2017, 11:30 AM
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Originally Posted by Corvette_Ed
This is what I was needing. Thanks!
Dont forget to pull the fuse on the fuel pump. Fuel line tool is cheap at the parts store, I paid about 6 bucks for a set of them.
Old 03-25-2017, 03:20 PM
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Yours must be different from mine. I did not remove anything.
Old 03-29-2017, 12:09 PM
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Originally Posted by spdkilz911
Yours must be different from mine. I did not remove anything.
That definitely does not apply to mine as there is no way it's fitting without removing or loosening something along the way. I don't know what year your car is, but the LS2 covers are different from the ones for the LS3.
Old 03-29-2017, 01:30 PM
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Originally Posted by Corvette_Ed
That definitely does not apply to mine as there is no way it's fitting without removing or loosening something along the way. I don't know what year your car is, but the LS2 covers are different from the ones for the LS3.
I think on the LS3 they added the thick rubber insulation pad on the underside of the cover. Not sure if that is for sound or temp. I may be wrong but I think I remember an old post about this and the cover was not even on the LS2. Did you get it done Ed?
Old 03-29-2017, 01:44 PM
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Originally Posted by BROCKYJACK
I think on the LS3 they added the thick rubber insulation pad on the underside of the cover. Not sure if that is for sound or temp. I may be wrong but I think I remember an old post about this and the cover was not even on the LS2. Did you get it done Ed?
I didn't, but mainly because I ran out of vacation and used most of it performing a full paint correction. I may just take it to a local shop one Saturday and have them do it for me. I don't have the tools or the desire to mess with the fuel lines in my driveway.

Mine doesn't have any rubber insulation on the underside, though. It's just raw fiberglass underneath. Didn't even get any double-sided tape to install it with so had to buy my own, which I wasn't very pleased with.
Old 03-29-2017, 02:33 PM
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Originally Posted by corvette_ed
that definitely does not apply to mine as there is no way it's fitting without removing or loosening something along the way. I don't know what year your car is, but the ls2 covers are different from the ones for the ls3.
2008 - ls3
Old 03-29-2017, 04:27 PM
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The fuel lines and rails are easy... looks harder than it is. I would try it...
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BEFORE
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After.
Wasnt that hard...

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