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Old 02-05-2012, 11:07 PM   #1
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Default Carbon fiber DIY -- PICS

So I'm not sure if this is legal but here is a link to my DIY carbon fiber headlight project on another forum.

http://www.talkcomposites.com/516/C6...eadlight#bm551
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Old 02-05-2012, 11:21 PM   #2
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Ugh....that's an ugly process. I'll have to read that tomorrow when I get time.
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Old 02-05-2012, 11:29 PM   #3
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Yup it is a pain but fun (and expensive) so far.
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Old 02-06-2012, 01:01 AM   #4
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Im in the process of redoing my splitter in cf,Its a pain but coming along nice!!!
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Old 02-11-2012, 11:48 AM   #5
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carbon = FAIL ..... pics
I knew this would happen but it still sucks wasting time and money
http://www.talkcomposites.com/516/C6...ht?PageIndex=2
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Old 02-11-2012, 04:41 PM   #6
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Ill post pics on here too when I de-mold either tonight or tomorrow morning.
Its gonna be UGLY
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Old 02-11-2012, 06:25 PM   #7
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That is why I stopped doing this after 4 sets. Lost my butt... A lot of effort for nebulous results.

Click the image to open in full size.
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Click the image to open in full size.
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Old 02-11-2012, 09:43 PM   #8
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WOW those look real good! especially since I know how hard they are to make. Did you vacuum bagged those?
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Old 02-11-2012, 10:28 PM   #9
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Quote:
Originally Posted by 383 View Post
WOW those look real good! especially since I know how hard they are to make. Did you vacuum bagged those?

Bagged Using a 9oz bi-directional prepreg fabric with sunres resin. I had used open and wet layup with bad results. Had I continued I would have went with closed molding and resin infusion.

As you know it's a b!tch with the compound radii. Then to top it all off nobody would pay the same as what a new plain light would cost.
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Old 02-11-2012, 11:16 PM   #10
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Yea the idea is to make a repeatable process to get a "shell" in carbon and possibly sell the shells as a "diy" kind of thing.
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Old 02-12-2012, 11:12 AM   #11
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The cool part is that it fits over the bezel perfectly
Click the image to open in full size.
but it looks like crap...
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Old 02-12-2012, 02:18 PM   #12
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Default Carbon Fiber- Not Carob fiber

Meguiars just came out with a new product for interior trim pieces- Meguiar's Wraptivo.

Not likely appropriate for the kinds of projects in this thread, but when people talk of carbon fiber it usually comes around to the interior trim. And all generations of Corvette could benefit from some creativity in that area.

I'm sorry (RLSebring) that there wasn't much interest in your product- those headlights look great. Someone else on the forum is producing a non-pop up replacement for us C4 owners. I think that may meet with some success due to the fact that it really upgrades the look of the C4 and solves the problme of the butt-ugly headlights we C4 owners suffer with. Of course, price is always an issue with C4s. I don't have $50K invested in my Vette, like a typical C6 owner, so price is going to be a sensitive issue.

My hat's off to those brave souls that experiment with these materials so that we can get a little smarter and perhaps follow in their footsteps.
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Old 02-12-2012, 04:14 PM   #13
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Would vaccum molding help?
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Old 02-12-2012, 06:46 PM   #14
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Quote:
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Would vaccum molding help?
Probly Im gonna give it 1 more go before I change gears to a vacuum bag. Just 1 time under my belt and ive learned so much.
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Old 02-12-2012, 06:47 PM   #15
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Quote:
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Probly Im gonna give it 1 more go before I change gears to a vacuum bag. Just 1 time under my belt and ive learned so much.
Good luck, promising results for sure
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Old 02-17-2012, 09:23 PM   #16
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Ill be buying a pump and bags and trying to figure out how to modd the mold I have for vacuum before I try again. No sense in wasting carbon/money right now, I need a blower!!
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Old 02-17-2012, 09:25 PM   #17
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You'll need more flange. You can use a shop vac if you are careful...
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Old 02-17-2012, 09:33 PM   #18
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Thanks for the advice! Ill be adding a flange to the mold soon. This project is on hold temporally so I can supercharge my car before spring.
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Old 02-19-2012, 06:21 PM   #19
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OK so I couldn't wait...
Click the image to open in full size.

Click the image to open in full size.
I used 3 cuts by the openings and some scrap carbon "band aids" over the top of the cuts and some of the pin holes.
I figure this one CANT come out worse than the last one, right?
we'll see
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Old 02-20-2012, 06:14 PM   #20
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Wow...love it! Love the Carbon Fiber, but even more that you are doing it yourself! Way to go!

Would love to see a DYI kit when you done that includes all the info and materal to do it...

Tnxs,
John
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Old 02-20-2012, 06:14 PM
 
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