Ported & coated stock exhaust manifolds
#21
Le Mans Master
Thread Starter
The OEM manifolds have been flow tested and they're working on the porting. All the data will be posted once they're satisfied with the final product. Then we'll move on to the dyno testing portion!
#23
Le Mans Master
Thread Starter
Wow! That would fill an entire delivery truck... PM sent.
#25
Le Mans Master
Thread Starter
I will say the OEM manifold flow is very imbalanced between runners.
#26
Tech Contributor
Member Since: Dec 1999
Location: Anthony TX
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CI 6,7,8,9,11 Vet
St. Jude Donor '08
EXTRUDE HONING is another method of getting the insides smooths as silk and also getting the most out of the internal porting. Remove the big stuff with a burr and then extrude hone the rest. After you get the porting square, the coating will be the frosting on the cake. My coated headers made a world of difference on my 02 ZO6 as far as a major reduction in temps under the hood.
I don't have a C7 but, I'm still very interested in the results of this project.
Bill
I don't have a C7 but, I'm still very interested in the results of this project.
Bill
Last edited by Bill Curlee; 11-06-2014 at 09:59 PM.
#27
Tech Contributor
Member Since: Dec 1999
Location: Anthony TX
Posts: 32,736
Received 2,180 Likes
on
1,583 Posts
CI 6,7,8,9,11 Vet
St. Jude Donor '08
EXTRUDE HONING is another method of getting the insides smooths as silk and also getting the most out of the internal porting. Remove the big stuff with a burr and then extrude hone the rest. After you get the porting square, the coating will be the frosting on the cake. My coated headers made a world of difference on my 02 ZO6 as far as a major reduction in temps under the hood.
I dont have a C7 but, Im still very interested in the results of this project.
Bill
I dont have a C7 but, Im still very interested in the results of this project.
Bill
#28
Burning Brakes
I too am lurking here to see what innovative ideas pop up. Extrude honing will not correct for unequal length runners. It works best on "cast" manifolds. I read somewhere in the massive amounts of LT4 pre-production articles that the exhaust manifolds were being made of sheet stainless steel. Just sayin.
#29
Le Mans Master
Thread Starter
I too am lurking here to see what innovative ideas pop up. Extrude honing will not correct for unequal length runners. It works best on "cast" manifolds. I read somewhere in the massive amounts of LT4 pre-production articles that the exhaust manifolds were being made of sheet stainless steel. Just sayin.
Update on my current project:
My shop is working on perfecting the porting on each runner to not only increase the flow, but also balance it.
#30
Burning Brakes
Cool! Keep us posted with your progress. Hope you are right about the SS casting too.
#32
Le Mans Master
Thread Starter
Porting and flow testing is done, at the coaters now.
#33
Le Mans Master
Thread Starter
"Stainless steel exhaust headers and an aluminum balancer that are lighter than their LT1 counterparts."
Source: http://www.chevycorvette.com/2015-corvette-z06
#34
Burning Brakes
"Stainless steel exhaust headers and an aluminum balancer that are lighter than their LT1 counterparts."
Source: http://www.chevycorvette.com/2015-corvette-z06
#35
Le Mans Master
Thread Starter
#36
Le Mans Master
Thread Starter
The results are in! I have the flow charts, and while I'm compiling all the details, here is what we found:
-Average flow improvement of 13.8%
-Runner imbalance reduced from 7% to <1%
-Average flow improvement of 13.8%
-Runner imbalance reduced from 7% to <1%
#37
Le Mans Master
Thread Starter
Here are some pictures (prior to ceramic coating):
Work in the collector to reduce runner imbalance:
Stock:
Work in the collector to reduce runner imbalance:
Stock:
Last edited by Kracka; 11-21-2014 at 02:24 PM.
#39
Le Mans Master
Thread Starter
Coming, have to get them on my car first The data we have so far is what we found on the flowbench. Real-world dyno testing will be next.
#40