C7 Tech/Performance Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Are there any advantages of going with helical versus straight cut gears?

Thread Tools
 
Search this Thread
 
Old 02-27-2015, 04:42 PM
  #1  
Translator
Melting Slicks
Thread Starter
 
Translator's Avatar
 
Member Since: Jan 2011
Posts: 2,195
Received 19 Likes on 18 Posts

Default Are there any advantages of going with helical versus straight cut gears?

Other than reduced noise levels, are there any advantages (efficiency, cooling, IAT's, etc...) of going with helical over straight cut gears on a centrifugal unit? I do seem to enjoy that more procounced "whistle" with straight cut gears a little more. However, I wonder if it would get "old" and bothersome after a while?
Old 02-27-2015, 04:57 PM
  #2  
robertf97
Pro
Support Corvetteforum!
 
robertf97's Avatar
 
Member Since: Oct 2008
Location: Nashville, TN
Posts: 606
Received 7 Likes on 7 Posts

Default

Originally Posted by Translator
Other than reduced noise levels, are there any advantages (efficiency, cooling, IAT's, etc...) of going with helical over straight cut gears on a centrifugal unit? I do seem to enjoy that more procounced "whistle" with straight cut gears a little more. However, I wonder if it would get "old" and bothersome after a while?
http://bakerdrivetrain.com/wp-conten...vsstraight.pdf

The whistle noise comes from air moving, you an hear it on a turbo as well which doesn't have any gears. Gear noise is like "whine".
Old 02-27-2015, 05:03 PM
  #3  
Translator
Melting Slicks
Thread Starter
 
Translator's Avatar
 
Member Since: Jan 2011
Posts: 2,195
Received 19 Likes on 18 Posts

Default

^^^ Thank you Robert. Although the attached article is related to transmissions, can the same principles be applied to the gears of centrifugal superchargers? If so, the article states that straight cut gears are more efficient than helical...
Old 02-27-2015, 05:11 PM
  #4  
0ProChargerTech
Former Vendor
 
ProChargerTech's Avatar
 
Member Since: Feb 2012
Posts: 1,095
Received 68 Likes on 41 Posts
Default

Originally Posted by Translator
Other than reduced noise levels, are there any advantages (efficiency, cooling, IAT's, etc...) of going with helical over straight cut gears on a centrifugal unit? I do seem to enjoy that more procounced "whistle" with straight cut gears a little more. However, I wonder if it would get "old" and bothersome after a while?
Its just a sound preference. Some people love that strait cut gear sound, others want that subtle whistle of the helical gears.

However, once a blower is made one way or the other, there is no changing it out. The entire inside of the blower is made specific to which gear set it has. (different bearings as well)


Originally Posted by robertf97
http://bakerdrivetrain.com/wp-conten...vsstraight.pdf

The whistle noise comes from air moving, you an hear it on a turbo as well which doesn't have any gears. Gear noise is like "whine".
The whistle is from the gears actually, not the air moving.
Our blowers are not moving enough air at low RPM, to create that effect that you are talking about.

That write up you posted is about transmissions in cars that have to endure moving a 3,000+lb object.
Our gear boxes are very different as they are moving a small light impeller, however at a very hight rate of speed.

Supercharger gear boxes are kinda in a world all of their own.

Last edited by ProChargerTech; 02-27-2015 at 05:14 PM.
Old 02-27-2015, 05:39 PM
  #5  
Translator
Melting Slicks
Thread Starter
 
Translator's Avatar
 
Member Since: Jan 2011
Posts: 2,195
Received 19 Likes on 18 Posts

Default

^^^Thank you ProCharger, so I was correct in assuming that blower gears differ from transmission gears.

Given that, is it then safe to assume that there is NO different in durability, reliability, or efficiency between two identical head units, with the only difference being one with the straight cut gears and the other with helical gears?
Old 02-27-2015, 06:11 PM
  #6  
robertf97
Pro
Support Corvetteforum!
 
robertf97's Avatar
 
Member Since: Oct 2008
Location: Nashville, TN
Posts: 606
Received 7 Likes on 7 Posts

Default

Originally Posted by Translator
^^^Thank you ProCharger, so I was correct in assuming that blower gears differ from transmission gears.

Given that, is it then safe to assume that there is NO different in durability, reliability, or efficiency between two identical head units, with the only difference being one with the straight cut gears and the other with helical gears?
The laws of physics apply no matter what the procharged tech says, if you put a helix on a gear it will be less efficient. And turbos still whistle without any gears.
Old 03-01-2015, 06:53 AM
  #7  
Theta
Tech Contributor
 
Theta's Avatar
 
Member Since: Jan 2006
Location: Saint Louis MO
Posts: 4,761
Likes: 0
Received 219 Likes on 110 Posts
St. Jude Donor '14-'15
Default

I have an incredibly loud amount of air moving at idle and off-idle causing the loud suction sound, but gear whine is certainly a bit different.

It depends on what you're looking for. I would have gone straight-cut if I had the option, but I think (from seeing thousands of FI posts over the last 16 months) straight vs. helical sales would show the clear trend winner to be helical now for the reduced noise.

My air whoosh was cool for the first few days. Now that I'm pushing a stupid-high amount of air, I need another BOV at the minimum to quiet it down. It's not that fun to drive it, because I go deaf at high frequencies after 15 minutes or so.

Just keep in mind what your application is - if you want a street sweeper, straight-cut and a Tial Q are the ticket. Just prepare for the noise - it's not subtle. Of course, it does scare the crap out of people, which makes it a little more fun.

But in all seriousness, when I pass an oncoming car, all I hear is the air sucking - not even the exhaust (and it's loud as hell).
Old 03-02-2015, 10:49 AM
  #8  
0ProChargerTech
Former Vendor
 
ProChargerTech's Avatar
 
Member Since: Feb 2012
Posts: 1,095
Received 68 Likes on 41 Posts
Default

Originally Posted by Translator
^^^Thank you ProCharger, so I was correct in assuming that blower gears differ from transmission gears.

Given that, is it then safe to assume that there is NO different in durability, reliability, or efficiency between two identical head units, with the only difference being one with the straight cut gears and the other with helical gears?
Correct.


Originally Posted by robertf97
The laws of physics apply no matter what the procharged tech says, if you put a helix on a gear it will be less efficient. And turbos still whistle without any gears.
There is a "slight" difference in drive power. However not something a customer is going to notice even in the slightest. And that is not going to change the effeciency of the impeller/volute.

The "whistle" from a turbo, is much different then the gear whistle from a ProCharger. Turbos impellers also operate at a much higher RPM then ours do.

Not saying they don't whistle, just stating that most people talking about "ProCharger Sound" are talking about the gear box.
Old 03-02-2015, 09:02 PM
  #9  
SUNRISE1
Instructor
 
SUNRISE1's Avatar
 
Member Since: Oct 2014
Location: Washington Illinois
Posts: 115
Received 34 Likes on 8 Posts
Default

I went with the quieter blow-off valve and am pretty happy with the sound. no annoying sounds as Theta describes.. yes you hear the SC when you get on it and then the blow-off but its all good. fyi ECS system with straights cut
Old 03-02-2015, 09:07 PM
  #10  
Theta
Tech Contributor
 
Theta's Avatar
 
Member Since: Jan 2006
Location: Saint Louis MO
Posts: 4,761
Likes: 0
Received 219 Likes on 110 Posts
St. Jude Donor '14-'15
Default

Not to derail, but could I ask you which one you're using? The QR is the quieter Tial with the 50mm flange, but I'm worried that it wouldn't blow off quickly enough for my pressure level.

They've suggested using two, but I hadn't talked to anyone yet that's used the QR with a filter instead of using it as a DV.

I think a lot of us can agree that the Tial Q is very loud even at 7/8psi. At 13 it's ear-shattering (in a bad, ears-ringing kind of way).
Old 03-02-2015, 10:35 PM
  #11  
SUNRISE1
Instructor
 
SUNRISE1's Avatar
 
Member Since: Oct 2014
Location: Washington Illinois
Posts: 115
Received 34 Likes on 8 Posts
Default

Yes I have the QR. I'm not experienced enough to answer or comment on your other concerns or questions though about 2 vs 1 etc... did you ever get a chance to test your LMR breather reroute to get the foul air away from the cabin air intake? Pm me or post on that LMR thread when you can. Thanks.

Last edited by SUNRISE1; 03-02-2015 at 10:39 PM.
Old 03-04-2015, 03:11 AM
  #12  
Theta
Tech Contributor
 
Theta's Avatar
 
Member Since: Jan 2006
Location: Saint Louis MO
Posts: 4,761
Likes: 0
Received 219 Likes on 110 Posts
St. Jude Donor '14-'15
Default

No worries - I appreciate knowing it's the QR. I will keep you posted on that project - I've not had any time to work on the C7 in the last month.

Get notified of new replies

To Are there any advantages of going with helical versus straight cut gears?




Quick Reply: Are there any advantages of going with helical versus straight cut gears?



All times are GMT -4. The time now is 02:05 PM.