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Carbon-Ceramic Brake Primer

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Old 10-25-2014, 10:16 PM
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Foxer55
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Default Carbon-Ceramic Brake Primer

For all you guys and gals who ordered the Z07 option here's what your brakes might look like at the track.



Here's a cool video on how the discs are made.


Last edited by Foxer55; 10-25-2014 at 10:19 PM.
Old 10-25-2014, 10:23 PM
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OldJedi
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Actually the C7.R race cars do not use carbon ceramic discs, they use two piece metal brake discs.
Old 10-25-2014, 10:56 PM
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Foxer55
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OldJedi,

Actually the C7.R race cars do not use carbon ceramic discs, they use two piece metal brake discs.
Z07 Performance Package – Level Three
The available Z07 Package includes the carbon-fiber rocker panels from level two Carbon-Fiber Aero package, adds even larger end plates to the front splitter, as well as with an adjustable, transparent wickerbill on the rear spoiler for track use. With this package, the Corvette Z06 delivers the most aerodynamic downforce of any production car that GM has ever tested. In addition to the aerodynamic elements, the Z07 Package also includes Michelin® Pilot® Sport Cup 2 ZP summer-only tires†, Brembo® carbon ceramic brakes.

http://www.chevrolet.com/corvette-z0...ml#Performance

And

According to tests performed by the GM engineers, the optional "Z07" package, which offers Brembo carbon-ceramic brakes with 394 mm front discs and 390 mm rear discs, is able to stop the Z06 from 60 mph (108 km\h) to 0 in exactly 99.6 feet (30 meters). A result that makes the Corvette Z06 the car with the best braking performance ever built by GM.

http://www.brembo.com/en/News/Pages/corvette-z07.aspx

And

The 2015 Chevy Corvette Z06’s performance figures--when equipped with the Z07 Performance Package--have just been released this morning, but that’s not the only performance news for the Corvette family today. Brembo, the brand behind the Corvette’s Z07 carbon ceramic brake system, has released a detailed video showing off the technology.

http://www.motorauthority.com/news/1...c-brakes-video

Last edited by Foxer55; 10-25-2014 at 11:15 PM.
Old 10-25-2014, 11:37 PM
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nickTsandman
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Originally Posted by OldJedi
Actually the C7.R race cars do not use carbon ceramic discs, they use two piece metal brake discs.
If the photo is the 2008 GT1 C6.R it did have carbon rotors and pads.


2008 Corvette C6.R

Body style two-door hatchback coupe two-door hatchback coupe two-door hatchback coupe
Drivetrain longitudinal front engine, rear-wheel drive longitudinal front engine, rear-wheel drive longitudinal front engine, rear-wheel drive
Chassis hydroformed steel chassis, composite body hydroformed aluminum chassis, composite body hydroformed steel chassis, composite body
Wheelbase (in) 105.7 105.7 105.7
Length (in) 174.6 175.6 177.6
Width (in) 72.6 75.9 78.7
Height (in) 49 49 45.8
Front track (in) 62 63.5 62.2
Rear track (in) 61 62.5 63.1
Weight (lb) 3217 3162 2425
Front suspension independent, short/long arm double wishbone, cast aluminum controls, transverse-mounted composite leaf spring, monotube shock absorbers, anti-roll bar independent, short/long arm double wishbone, cast aluminum controls, transverse-mounted composite leaf spring, monotube shock absorbers, anti-roll bar independent, short/long double wishbone, fabricated steel upper & lower, machined aluminum knuckle, coil-over multi-adjustable shock absorbers, anti-roll bar
Rear suspension independent, short/long arm double wishbone, cast aluminum control arms, transverse-mounted composite leaf spring, monotube shock absorbers, anti-roll bar independent, short/long arm double wishbone, cast aluminum control arms, transverse-mounted composite leaf spring, monotube shock absorbers, anti-roll bar independent, short/long arm double wishbone, steel fabricated upper & lower control arms, machined aluminum knuckle, coil-over multi-adjustable shock absorbers, anti-roll bar
Brakes 4-wheel disc with ABS front and rear power-assisted disc with ABS, 6-piston front and 4-piston rear calipers, cross-drilled rotors 4-wheel disc with monoblock calipers, carbon rotors and pads
Wheels (in) 18 x 8.5 (front)
19 x 10 (rear) 18 x 9.5 (front)
19 x 12 (rear) 18 x 12.5 (front)
18 x 13 (rear)
Tires Goodyear Eagle F1 Supercar Extended Mobility
P245/40ZR-18 (front)
P285/35ZR-19 (rear) Goodyear Eagle F1 Supercar Extended Mobility
P275/35ZR-18 (front)
P325/30ZR-19 (rear) Michelin racing tires
290/33-18 (front)
310/41-18 (rear)
Fuel capacity (gal) 18 18 26.4
Old 10-26-2014, 11:43 AM
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Default Absolutely correct

Originally Posted by OldJedi
Actually the C7.R race cars do not use carbon ceramic discs, they use two piece metal brake discs.
The C7.R uses iron brake rotors 14.8 x 1.4 inches front and 14.0 x 1.3 inches rear. Both with six-piston calipers.
Old 10-26-2014, 01:22 PM
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05dsom
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Originally Posted by PushNut
The C7.R uses iron brake rotors 14.8 x 1.4 inches front and 14.0 x 1.3 inches rear. Both with six-piston calipers.
But he didn't post a picture of the C7.R.......

As stated above, that car pictured is the 2008 C6.R GT1, so it does have Carbon rotors, though I doubt they are the same type as the CC's on Z07's or Zr1's
Old 10-26-2014, 07:46 PM
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zeshawn
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Originally Posted by 05dsom
But he didn't post a picture of the C7.R.......

As stated above, that car pictured is the 2008 C6.R GT1, so it does have Carbon rotors, though I doubt they are the same type as the CC's on Z07's or Zr1's
there is such thing as a carbon rotor and they are different than carbon ceramics.
Old 10-26-2014, 07:47 PM
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zeshawn
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Originally Posted by Foxer55
OldJedi,



Z07 Performance Package – Level Three
The available Z07 Package includes the carbon-fiber rocker panels from level two Carbon-Fiber Aero package, adds even larger end plates to the front splitter, as well as with an adjustable, transparent wickerbill on the rear spoiler for track use. With this package, the Corvette Z06 delivers the most aerodynamic downforce of any production car that GM has ever tested. In addition to the aerodynamic elements, the Z07 Package also includes Michelin® Pilot® Sport Cup 2 ZP summer-only tires†, Brembo® carbon ceramic brakes.

http://www.chevrolet.com/corvette-z0...ml#Performance

And

According to tests performed by the GM engineers, the optional "Z07" package, which offers Brembo carbon-ceramic brakes with 394 mm front discs and 390 mm rear discs, is able to stop the Z06 from 60 mph (108 km\h) to 0 in exactly 99.6 feet (30 meters). A result that makes the Corvette Z06 the car with the best braking performance ever built by GM.

http://www.brembo.com/en/News/Pages/corvette-z07.aspx

And

The 2015 Chevy Corvette Z06’s performance figures--when equipped with the Z07 Performance Package--have just been released this morning, but that’s not the only performance news for the Corvette family today. Brembo, the brand behind the Corvette’s Z07 carbon ceramic brake system, has released a detailed video showing off the technology.

http://www.motorauthority.com/news/1...c-brakes-video
the c7 Z06 does indeed have carbon ceramic rotors, but what oldjedi was saying is that the C7R race car does not have carbon ceramics due to class limitations.
Old 10-27-2014, 02:56 PM
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05dsom
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Originally Posted by zeshawn
there is such thing as a carbon rotor and they are different than carbon ceramics.
right, I think it's called Carbon-Carbon?



from GT-R forum.....


"There is a lot of confusion out there when people hear "carbon brakes". In racing, carbon-carbon (C-C) is used wherever the rules allow it. For high-performance road vehicles, carbon-ceramic matrix (CCM) is the rotor of choice. Carbon-carbon brake systems consume both the rotor and the pads, where CCM brakes are designed to consume only the pad.

There are a few different ways to make CCM rotors. The ones on the Scuderia you mention are made from three pieces, a chopper-gun-like core and two face plies -- and only those face plies are siliconized into carbon-ceramic. The core remains C-C. So far, this style of construction is more delicate and less user-friendly than a full 3D CCM, like those on the STILLEN GT-R upgrade. The 3D version takes longer to make and requires more energy, so they end up being more expensive.

The enemy of CCM brakes is not wear -- they are very, very hard (approaching diamond hard!). The real issue is oxidation. As long as rotor temps are kept below 750°C / 1400°F, they could possibly last the life of the car or even longer. If run for extended periods of time over that temperature, oxidation will start to convert the carbon molecules to carbon dioxide, which just floats away. So it pays to keep track of rotor temps, which is why we apply paint temps at STILLEN before we assemble them to the hats. Cooling kits are a great idea for track use. Keep in mind that the pads will also run hotter as the rotor has less mass to absorb braking energy than iron discs, so the CCM discs will heat up everything around them a bit more.

Now here is another interesting point: If you were to oxidize those Scuderia CCM rotors (or the ones on any Ferrari, Lamborghini, Porsche, Aston Martin, Audi, ZR-1 Corvette, etc.) you get to throw them away after they lose a prescribed amount of mass. With the Stillen GT-R system, surface oxidation can be ground off to where the rotor looks like new again. This can only be done with a full 3D CCM rotor, not the 3-piece laminated type like on the other cars mentioned above as you would grind right through the thin face plies!

If we chose to go with the 3-ply route instead of 3D, we could probably lower the price a couple grand -- and then have to deal with the occasional dissatisfied customer who would have to replace a front pair when they were excessively oxidized or if damaged by putting wheels back on the car. In the service manual for the ZR-1, the service tech is required to place a foam ring around the rotor before removing a wheel. If not, the dealership gets to pay for a new rotor if he chips it. While I certainly don't recommend pounding a wheel against the STILLEN/AP Racing CCM rotors, we are much less concerned about careful, routine service creating such a problem.

Even though carbon-carbon has been around since the 70's (I started working with C-C in 1990), the more recent availability of CCM to the general public will continue to cause confusion until we get further down the road. They are not the same as iron in any capacity other than they are roughly the same shape. We can't expect that after 100 years of iron drums and discs that CCM technology will be completely understood by the masses for quite some time. Then add the fact that they are still changing as companies continue to look for ways to reduce the manufacturing costs."

Last edited by 05dsom; 10-27-2014 at 02:58 PM.

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