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Anyone cut the stock aluminum/balsa floor pan out?

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Old 03-31-2011, 11:07 AM
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travisnd
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Default Anyone cut the stock aluminum/balsa floor pan out?

I've heard you can cut the stock floor pan out and replace with sheet-metal to get even more head-room? Anyone do this? Any pics or tips?

I curently have a custom Ultrashield seat mounted on Hardbar seat rails. The bottom of the seat sits on the floor. If I'm thinking correctly, you could cut out the stock floor, retain the factory metal ribs the seat studs sit in, and then replace with sheet-metal and new seat studs that are threaded properly?

Current setup

Old 03-31-2011, 11:11 AM
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drivinhard
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modifying floor pan - big pts hit.

I think it's even a no-no in ST2/TTS?
Old 03-31-2011, 11:24 AM
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Jason
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You're going to have the bottom of the seat protude under the car?
Old 03-31-2011, 12:22 PM
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travisnd
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Originally Posted by drivinhard
modifying floor pan - big pts hit.

I think it's even a no-no in ST2/TTS?
I emailed Greg G. because you're correct... it's currently a no-no.

Originally Posted by Jason
You're going to have the bottom of the seat protude under the car?
No... but currently the seat rests on the stock floor... the stock floor is about 1/2" thick.... replacing that section with sheet-metal will allow the seat to sit even lower.

I don't 100% need it, but looking at the pics of my driving and seeing where my head is in relation to the roof another 1/2" would be helpful.... since the car will be torn apart for the cage it'd be the easiest time to do it.
Old 03-31-2011, 12:23 PM
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froggy47
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Originally Posted by Jason
You're going to have the bottom of the seat protude under the car?



Think about going off track & what you have hanging below the bottom plane of the undercarriage.
Old 03-31-2011, 12:26 PM
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travisnd
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Originally Posted by froggy47


Think about going off track & what you have hanging below the bottom plane of the undercarriage.
Huh... not sure what you guys are visualizing.... I'm talking about removing the 1/2" thick floor and replacing with sheet metal... it'd allow the seat to be lower relative to the car.

Nothing would hang below the car, from the underside nothing would look any different other than a patch of sheet metal in the seat area.
Old 03-31-2011, 12:27 PM
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travisnd
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Look at your stock floor and you'll see the OEM seat studs are recessed vs. the majority of the floor.... this is room you're giving up.
Old 03-31-2011, 12:52 PM
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GOTHAM VETTE
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This guy sure did.

http://forums.corvetteforum.com/c5-f...ld-thread.html

Probably a little over kill for what you're thinking.
Old 03-31-2011, 12:53 PM
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Even if you were allowed to do it, sheet metal isn't going to cut it. Those support braces are very flimsy and could never support your weight. You'd have to use a steel plate welded to both frame sections.
Talk about left side weight issues.

If for some reason Greg lets you do it (which he's not ) or if the car was being built for fun, I'd do both sides just to offset the extra weight.
Old 03-31-2011, 02:06 PM
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drivinhard
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Originally Posted by sperkins
If for some reason Greg lets you do it (which he's not ) or if the car was being built for fun, I'd do both sides just to offset the extra weight.
If greg lets you do it, I will have a 100 lb passenger floor pan very soon, and it won't count towards ballast
Old 03-31-2011, 02:29 PM
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The Panoz is just square tube with sheet metal on top... works fine. I could have sworn I saw a C5 build by Blackdog racing where they cut out the stock floors and replaced with metal for safety.
Old 03-31-2011, 03:00 PM
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just cut slits the width of your seat rails, and recess the rails down into the slits. You can still use the OEM reinforcement, 99% of the floor, but get the seat down "into" the floor. If you are careful, you could even cut the upper layer of fiberglass, the balsa, but leave the bottom of the floor (underside) untouched.

In World Challenge, they briefly worded the rules such that you had to replace the OEM brackets with tubing. What actually happened was that some team cut out the entire floor (including the reinforcements) and just bolted the seat to sheet-metal. When they got caught, SCCA thought there were no reinforcements in the OEM floor and added that rule. Once they realized the OEM supports exist, they allowed them to be used.
Old 03-31-2011, 03:19 PM
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Originally Posted by travisnd
I've heard you can cut the stock floor pan out and replace with sheet-metal to get even more head-room? Anyone do this? Any pics or tips?
If you search you can find more build pictures of the Beast. I wanted a specific seat in the car which would not have fitted with the factory dimensions. The last pic was pre-Hollinger.











Mike
Old 03-31-2011, 03:39 PM
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sperkins
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Originally Posted by travisnd
The Panoz is just square tube with sheet metal on top... works fine.
Square tubing > 2 thin metal OEM strips.
Old 03-31-2011, 03:50 PM
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Originally Posted by davidfarmer
just cut slits the width of your seat rails, and recess the rails down into the slits. You can still use the OEM reinforcement, 99% of the floor, but get the seat down "into" the floor. If you are careful, you could even cut the upper layer of fiberglass, the balsa, but leave the bottom of the floor (underside) untouched.

In World Challenge, they briefly worded the rules such that you had to replace the OEM brackets with tubing. What actually happened was that some team cut out the entire floor (including the reinforcements) and just bolted the seat to sheet-metal. When they got caught, SCCA thought there were no reinforcements in the OEM floor and added that rule. Once they realized the OEM supports exist, they allowed them to be used.
Thanks for the input David

Originally Posted by Short-Throw
If you search you can find more build pictures of the Beast. I wanted a specific seat in the car which would not have fitted with the factory dimensions. The last pic was pre-Hollinger.

Mike
Thanks Mike... I followed your build-up in great detail awhile back. Love that custom C6R shade of yellow... looks so bright.

Originally Posted by sperkins
Square tubing > 2 thin metal OEM strips.
I was going to build the roll cage out of 1.5" angle.... I can get it at Lowes and Home Depot pretty easily...
Old 03-31-2011, 07:21 PM
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RX-Ben
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Have you thought of reclining your seat a bit? Way easier, feels better, puts your heat in a safe place, etc.
Old 03-31-2011, 10:35 PM
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Originally Posted by RX-Ben
Have you thought of reclining your seat a bit? Way easier, feels better, puts your heat in a safe place, etc.
It's adjusted perfectly for me in that regard.

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Old 03-31-2011, 11:12 PM
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sperkins
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Originally Posted by travisnd
I was going to build the roll cage out of 1.5" angle.... I can get it at Lowes and Home Depot pretty easily...
That would probably work just as well as some of the other cages I've seen here on the forum.
Old 04-01-2011, 10:22 AM
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96CollectorSport
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Originally Posted by davidfarmer
just cut slits the width of your seat rails, and recess the rails down into the slits. You can still use the OEM reinforcement, 99% of the floor, but get the seat down "into" the floor. If you are careful, you could even cut the upper layer of fiberglass, the balsa, but leave the bottom of the floor (underside) untouched.
I agree with David, I recently cut the top layer of fiberglass and removed the balsa wood in one of our cars and it gives you an extra 1/2". Basically I just took an air powered reciprocating saw and cut the top layer of fiberglass, then made strips that I could remove with a hammer and chisle. The bottom layer of the floor is still intact and from under the car you would never know anything was done.



If you look closely you can see the seat is lowered down the thickness of the balsa wood.
Old 04-01-2011, 10:39 AM
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^ Perfect!


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