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Active Suspension C4 ZR-1 Prototype

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Old 12-29-2013, 04:07 PM
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BrianCunningham
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Default Active Suspension C4 ZR-1 Prototype

http://www.gmhightechperformance.com...e/viewall.html
Old 12-29-2013, 08:31 PM
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DoctorV8
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Originally Posted by BrianCunningham
Ahead of its time indeed. Too bad it was too costly and complex to make a business case for production.....
Old 12-30-2013, 06:51 AM
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TLGunman
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If I recall correctly, Lotus and/or TRW had a shop in Stuart, FL working on this...a former co-worker at Pratt and Whitney left to go work for them.
Old 12-30-2013, 04:04 PM
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I was the one that found the car. At least I forced GM to admit they built one. When I was editor at Corvette Fever I got a copy of the Owner's Manual. I then found pictures. Next, I talked to a few engineers that worked on the car. Then we ran the story.

Dave Hill went ballistic on me. First, he told me the pictures were fake and the car never existed. I was just an idiot and I had been duped. Ok, Dave.

Then I was invited on a road trip for the 2000 introduction - or some such thing. Dave Hlll put one of his lap dogs in the car with me for the drive to Grand Rapids. I listened to a lecture all the way to Grand Rapids. I was no longer an idiot. Yes, the car did exist but it was irresponsible of me to print the story. That went on for about an hour.

Then during the next hour the lap dog explained to me how GM could have provided a lot of help had I just asked. I have never wanted to get out of a Corvette so bad in my life. The lap dog was really boring since he didn't really know a thing about the car. He was just doing what Dave Hill told him to do.

The following week GM issued a press release about how they were donating the car to the National Corvette Museum. They were holding a gala event and flying people in from around the country. Guess who never got an invitation?

We had a lot of fun with Dave back in the day. When your magazine sells over 100,000 copies every month and advertising money is rolling in the door life is good. We were rich and arrogant. Damn it was fun.

Blogs just aren't the same.

Richard Newton
Old 12-30-2013, 06:13 PM
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Originally Posted by rfn026
I was the one that found the car. At least I forced GM to admit they built one. When I was editor at Corvette Fever I got a copy of the Owner's Manual. I then found pictures. Next, I talked to a few engineers that worked on the car. Then we ran the story.

Dave Hill went ballistic on me. First, he told me the pictures were fake and the car never existed. I was just an idiot and I had been duped. Ok, Dave.

Then I was invited on a road trip for the 2000 introduction - or some such thing. Dave Hlll put one of his lap dogs in the car with me for the drive to Grand Rapids. I listened to a lecture all the way to Grand Rapids. I was no longer an idiot. Yes, the car did exist but it was irresponsible of me to print the story. That went on for about an hour.

Then during the next hour the lap dog explained to me how GM could have provided a lot of help had I just asked. I have never wanted to get out of a Corvette so bad in my life. The lap dog was really boring since he didn't really know a thing about the car. He was just doing what Dave Hill told him to do.

The following week GM issued a press release about how they were donating the car to the National Corvette Museum. They were holding a gala event and flying people in from around the country. Guess who never got an invitation?

We had a lot of fun with Dave back in the day. When your magazine sells over 100,000 copies every month and advertising money is rolling in the door life is good. We were rich and arrogant. Damn it was fun.

Blogs just aren't the same.

Richard Newton
Dumb question....but I for some reason remember either Car and Driver or Motor Trend running a bit about that car in the early '90's along with the other 'toy box' cars that GM had done. I want to say there was a Active Handling '96 Chevy 1500 stepside pickup along with the LS powered 6spd Monte Carlo, 572 BBC Camaro ZL1....so on and so forth. I didn't think it was that big of a thing to hide the car and it was even in the NCM a few times on display but that might have been after 2000 though.
Old 12-30-2013, 06:33 PM
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Hmm, they actually had badges for it on the fenders in one pic.

Old 12-30-2013, 08:41 PM
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The best active handling story was the Hendricks Lola. It was the first time they had the car on the track. They pulled into the pits after about 5 laps. When they connected the air jacks the car went up in the air and the active handling computer put all 4 wheels up into the wheel wells. They couldn't get the wheels off the car.

It was one of those "Oh Shi*t moments.

Richard Newton
Old 12-30-2013, 09:20 PM
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Originally Posted by rfn026
The best active handling story was the Hendricks Lola. It was the first time they had the car on the track. They pulled into the pits after about 5 laps. When they connected the air jacks the car went up in the air and the active handling computer put all 4 wheels up into the wheel wells. They couldn't get the wheels off the car.

It was one of those "Oh Shi*t moments.

Richard Newton
Hilarious.

Old 12-31-2013, 09:35 AM
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Originally Posted by rfn026
The best active handling story was the Hendricks Lola. It was the first time they had the car on the track. They pulled into the pits after about 5 laps. When they connected the air jacks the car went up in the air and the active handling computer put all 4 wheels up into the wheel wells. They couldn't get the wheels off the car.

It was one of those "Oh Shi*t moments.

Richard Newton
Time for a re-design, or at least tie it into the pit rev-limiter so it would deactivate it.

That is pretty funny...
Old 12-31-2013, 10:34 AM
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tells me they didn't practice pit stops enough
Old 12-31-2013, 10:49 AM
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Amazing how far things have come... from a mess of tubes all over the place to metallic particles in the fluid energized by current.
Old 12-31-2013, 10:54 AM
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Originally Posted by travisnd
Amazing how far things have come... from a mess of tubes all over the place to metallic particles in the fluid energized by current.
does't quite do everything a fully active suspension does though
Old 12-31-2013, 10:55 AM
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Wait so this was like the BOSE setup in that it can move the wheels up and down on it's own?
Old 12-31-2013, 11:31 AM
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maintains ride height, eliminates springs and swaybars
Old 12-31-2013, 12:33 PM
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The real significance of the active handling C4 was that GM made a decision to go after Ferrari. The ZR-1 active handling car was aimed directly at the Ferrari road cars. A lot of the Corvette group had been wanting to do this for years. It's a shame that it didn't work out.

Richard Newton
Old 12-31-2013, 01:26 PM
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all types listed

http://en.wikipedia.org/wiki/Active_suspension
Hydraulic actuated

Hydraulically actuated suspensions are controlled with the use of hydraulic servomechanisms. The hydraulic pressure to the servos is supplied by a high pressure radial piston hydraulic pump. Sensors continually monitor body movement and vehicle ride level, constantly supplying the computer with new data. As the computer receives and processes data, it operates the hydraulic servos, mounted beside each wheel. Almost instantly, the servo-regulated suspension generates counter forces to body lean, dive, and squat during driving maneuvers.

In practice, the system has always incorporated the desirable self-levelling suspension and height adjustable suspension features, with the latter now tied to vehicle speed for improved aerodynamic performance, as the vehicle lowers itself at high speed.

Colin Chapman developed the original concept of computer management of hydraulic suspension in the 1980s to improve cornering in racing cars. Lotus developed a version of its 1985 Excel with electro-hydraulic active suspension, but never offered it for sale.

Computer Active Technology Suspension (CATS) co-ordinates the best possible balance between ride quality and handling by analysing road conditions and making up to 3,000 adjustments every second to the suspension settings via electronically controlled dampers.
this is what's on the current cars
Magneto rheological damper
Main article: Magneto rheological damper

Another fairly recent method incorporates magneto rheological dampers with a brand name MagneRide. It was initially developed by Delphi Corporation for GM and was standard, as many other new technologies, for Cadillac Seville STS (from model 2002), and on some other GM models from 2003. This was an upgrade for semi-active systems ("automatic road-sensing suspensions") used in upscale GM vehicles for decades. It allows, together with faster modern computers, changing the stiffness of all wheel suspensions independently. These dampers are finding increased usage in the US and already leases to some foreign brands, mostly in more expensive vehicles. In this system, being in development for 25 years, the damper fluid contains metallic particles. Through the onboard computer, the dampers' compliance characteristics are controlled by an electromagnet. Essentially, increasing the current flow into the damper raises the compression/rebound rates, while a decrease softens the effect of the dampers. Information from wheel sensors (about suspension extension), steering, acceleration sensors and some others is used to calculate the optimized stiffness. The fast reaction of the system allows, for instance, make softer passing by a single wheel over a bump in the road.
Old 12-31-2013, 03:17 PM
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Originally Posted by BrianCunningham
does't quite do everything a fully active suspension does though
Exactly, MSRC is still a passive damping system.
Old 12-31-2013, 03:20 PM
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Originally Posted by rfn026
The real significance of the active handling C4 was that GM made a decision to go after Ferrari. The ZR-1 active handling car was aimed directly at the Ferrari road cars. A lot of the Corvette group had been wanting to do this for years. It's a shame that it didn't work out.

Richard Newton
Actually, the entire ZR-1 project, even before the active suspension prototypes, was a volley at Maranello. The '89 (production cars were '90s) ZR-1 was quicker and better handling than the $180,000 Testarossa by a pretty significant margin, even with the standard FX3 adjustable damping system.

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