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Excessive fuel tank pressure..?

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Old 09-28-2016, 10:08 AM
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timvan
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Default Excessive fuel tank pressure..?

Car was recently tuned and now I notice that I can not fill the fuel tank after a short drive as there is pressure once I open the cap and the fuel purges out of the tank until the pressure bleeds off in several minutes.

Prior to this tune I never had this issue.. Any suggestions?
Old 09-28-2016, 10:23 AM
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schpenxel
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St. Jude Donor '15

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Doubt it's tune related

There's a little float/vent on the passenger tank that is supposed to close when the passenger tank is full which causes fuel to back up the fill tube. Sounds like that valve is stuck--it's not a totally uncommon issue but not super common either.

There's nothing electrically connected to it, it's totally mechanical, so I don't think the tune is the issue personally unless I'm misunderstanding the problem.
Old 09-28-2016, 10:39 AM
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chpmnsws6
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Touch the fuel system any?
Old 09-28-2016, 12:41 PM
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timvan
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Originally Posted by chpmnsws6
Touch the fuel system any?
not a bit
Old 09-28-2016, 12:42 PM
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timvan
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Originally Posted by schpenxel
Doubt it's tune related

There's a little float/vent on the passenger tank that is supposed to close when the passenger tank is full which causes fuel to back up the fill tube. Sounds like that valve is stuck--it's not a totally uncommon issue but not super common either.

There's nothing electrically connected to it, it's totally mechanical, so I don't think the tune is the issue personally unless I'm misunderstanding the problem.

just seems like its not venting, like the evap purge solenoid is off
Old 09-28-2016, 12:48 PM
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timvan
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I did mix about 1/8 tank of MS109 left over from wannagofast with pump 91, that shouldn't cause a issue thought..
Old 09-28-2016, 12:52 PM
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schpenxel
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Originally Posted by timvan
just seems like its not venting, like the evap purge solenoid is off
The evap purge solenoid isn't what vents the tank for filling

And you can't turn that off in the tune regardless--you can unplug it and disable the codes, but that's about it

Last edited by schpenxel; 09-28-2016 at 12:52 PM.
Old 09-28-2016, 12:55 PM
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Originally Posted by schpenxel
The evap purge solenoid isn't what vents the tank for filling

And you can't turn that off in the tune regardless--you can unplug it and disable the codes, but that's about it
Yeah I noticed that after looking through Hptuners. Very odd to have that much pressure. Only other think I can think of is the tanks are super-heating and boiling the fuel. Literally took several minutes for the pressure to escape with the fuel cap off.
Old 09-28-2016, 12:58 PM
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Did it literally have gas coming out of the cap or fuel just wouldn't go in or what?

There's no way there was enough pressure for it to take minutes to escape through a ~1" hose unless the fuel was literally boiling

Last edited by schpenxel; 09-28-2016 at 12:59 PM.
Old 09-28-2016, 01:01 PM
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Originally Posted by schpenxel
Did it literally have gas coming out of the cap or fuel just wouldn't go in or what?

There's no way there was enough pressure for it to take minutes to escape through a ~1" hose unless the fuel was literally boiling
I didnt notice the pressure until I tried to fill the tanks at 3/4 full. The fuel that I was trying to pump in was being shot out of the filler neck and onto the side of the car until the pump turned off.
Old 09-28-2016, 01:04 PM
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St. Jude Donor '15

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That's the vent valve I mentioned earlier then more than likely. That isn't pressure from hot fuel or anything like that, it's just the air not having anywhere to go as you add more fuel.

I've had it happen on mine once or twice then it's randomly fine for 6+ months so I've left it alone. Have to drop the passenger tank to change it, which you really don't want to have to do

Last edited by schpenxel; 09-28-2016 at 01:05 PM.
Old 09-28-2016, 01:09 PM
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Originally Posted by schpenxel
That's the vent valve I mentioned earlier then more than likely. That isn't pressure from hot fuel or anything like that, it's just the air not having anywhere to go as you add more fuel.

I've had it happen on mine once or twice then it's randomly fine for 6+ months so I've left it alone. Have to drop the passenger tank to change it, which you really don't want to have to do
Odd for sure as it had pressure in a matter of a few miles without trying to add fuel - just opened the cap and it was under pressure.

If I were to drop the tanks that would be a great time to do the Fore setup
Old 09-28-2016, 01:46 PM
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I back primed everything with an air pistol when my car was doing it after the Eliminator pump install. I also unplugged the solenoid vent in the tunnel. No issues since.

Last edited by chpmnsws6; 09-28-2016 at 01:46 PM.
Old 09-28-2016, 02:24 PM
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Ever overfilled the car? Ever "topped off" after pump clicked? If so that is a common symptom. You land up filling the charcoal canister and vent tubes with gas, so they can't vent properly and then can't fill tanks properly.
Old 09-28-2016, 04:21 PM
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Long shot (also if I understand your concern properly too)


Has this occurred only once? Have you tried another gas pump? As the tank is filling the fuel delivery system should remove the vapors from YOUR tank, putting them in the gas stations tank, to prevent *fumes* from escaping to the atmos. If that system is not operating properly, slight pressure could theoretically build up in your tank.
Originally Posted by timvan
I didnt notice the pressure until I tried to fill the tanks at 3/4 full. The fuel that I was trying to pump in was being shot out of the filler neck and onto the side of the car until the pump turned off.
Old 09-28-2016, 07:54 PM
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If I remember correctly, there is a vent canister on the pass side on the frame rail above where the exhaust goes up over the axle. If that is damaged or not working, it will not relieve pressure. I remember dealing with issues like this 2 or 10 fuel systems ago.
Old 09-28-2016, 08:12 PM
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On the right side, the sender module contains a secondary fuel pressure regulator ( G ) and a siphon jet pump ( H ). There is also a fill limiting vent valve (FLVV) ( J ).

Operation
When the fuel tanks are filled, fuel first fills the left tank. As the fuel rises to the level of the crossover ( K ), fuel flows into the right tank. As fuel occupies the interconnected tanks, air is forced to vent from the tanks, through the FLVV in the right tank. When both tanks are full, the FLVV float in the right tank closes, preventing fuel from entering the vent system. This also causes fuel to back up in the fill hose, causing the gas pump nozzle to shut off.
http://www.corvetteactioncenter.com/...ystem-389.html

Last edited by schpenxel; 09-28-2016 at 08:12 PM.

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Old 09-29-2016, 06:44 AM
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I had a few minutes to look over the system, just as I thought it was the evap purge solenoid. The harness was disconnected, plugged it back in and back to normal. Thanks for everyone's reply.
Old 09-29-2016, 08:13 AM
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schpenxel
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That isn't how it works--evap solenoid is closed when the engine is off regardless.
Old 09-29-2016, 08:16 AM
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Originally Posted by schpenxel
That isn't how it works--evap solenoid is closed when the engine is off regardless.
Correct however in this case;

Solenoid was open when disconnected allowing boost to enter the tank from the intake.

Last edited by timvan; 09-29-2016 at 08:18 AM.


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