Autocrossing & Roadracing Suspension Setup for Track Corvettes, Camber/Caster Adjustments, R-Compound Tires, Race Slicks, Tips on Driving Technique, Events, Results
Sponsored by:
Sponsored by:

[BUILD] My Ultimate C7 Track Car - The C7 GS.R

Thread Tools
 
Search this Thread
 
Old 01-26-2019, 02:52 PM
  #1  
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts

Default [BUILD] My Ultimate C7 Track Car - The C7 GS.R

Well I think it's time to get this thread started...

After I wrecked my C7 ZR1 I was left in a position where I wasn't sure what to do next. I've had a C7 Stingray, a 2015 Z06, a 2017 Z07, and a 2019 ZR1, all of which I tracked extensively and had built a lot of expertise around. Each car was faster than the one before it and the ZR1 was incredibly capable but I was starting to bump up against the limitations of trying to track a car that was also a good road car. I was intenionally limiting myself to only basic mods so that I could preserve the tags, warranty, and resale value. Certain things like the factory catalytic converters were becoming real reliability problems and I was also growing tired of the increasing consumable costs as each car got faster and heavier. Finally, I wanted to dip my toe in the time trial scene and that means a level of prep and safety equipment that wasn't there with a pure street car.

In this "do over" moment I decided to move forward with a new plan. I wanted to stay with the C7 platform I knew and liked. I wanted to maintain a level of performance roughly on par (or better) than the C7 ZR1 for roughly the same cost. However, I wanted to remove all the street car things that a track car didn't need - emissions equipment, A/C, interior, etc. In doing so I also wanted to bring the weight down as much as I could without getting to Scott Tucker build* cost levels.

That led me to a GS 1LT as a base because that would start with the lightest weight and I decided to name my track focused Grand Sport project the C7 GS.R. My first call was to Jason at Katech to discuss their 700 HP 427 LT1 as I figured if I could get the GS down to ~3480 lbs full of fuel and no driver that combo would put me squarely in ZR1 power to weight territory. If it's one thing Katech has more experience with than anyone it's building reliable road race motors so the choice was easy. I worked a lot with Katech back when I had a C6 Z06 and it was great to be back in the family.

As far as brakes go I knew that AP Racing and Essex Parts was the only way to go. I've had the opportunity to work with Jeff and Daniel at Essex since they first released the brake kit for the C7 Z06 and it's been awesome. The level of support I got from them was great and they even let me try out some prototype pads like the new DS 3.12 to provide feedback. Unfortunately, the endurance front (CP9668/372mm) and regular rear kit I had used on the last three cars was on the ZR1 when I totaled it so I called Daniel up to get a new set on the way - there was no reason to mess with what works. It helps that I still had a bunch of spare pads and rotors at home.

As far as suspension goes again I knew I wanted to work with the same company that had provided me such great support on the prior cars - DSC Sport/TPC Racing. I first spoke to Mike Levitas about four years ago when the C7 controller was under development and it's really difficult to capture how much I've learned from him and the help he's provided. It's not often you can tap a Rolex 24 winning driver and race engineer to help with your project but he clearly loves this stuff. Luckily I still had a v4 DSC Sport controller that hadn't made its way in to the ZR1 as well as a set of Tractive RTx shocks. From talking to Mike and my experience tracking both FE6 Z06 and FE7 Z07 cars I knew the FE6 springs were too soft so I bought a set of FE7 springs along with the matching sway bar bushings. Since I didn't have to worry about ride comfort on the street it was finally time to get those spherical control arm bearings I'd been wanting to try and since it was Black Friday I ordered a set fromt AMT Motorsport with a note to Mark that it might be a bit before I send in my control arms.

Here's the pile of parts I've accumulated so far, I'm doing my part to support the forum vendors :

  • DSC Sport v4 controller
  • Tractive RTx shocks (not shown)
  • FE7 springs
  • FE7 sway bar bushings
  • AMT Motorsport spherical bearings (not shown)
  • WeaponX rear toe links
  • AP Racing Radi-Cal front endurance kit with 372mm rotors and matching rear kit
  • ZL1 AddOns front and rear titanium tow hooks
  • GM "track only" additional brake ducts from the 2017+ Z07 cars
  • Shorai lithium battery (I've had this on hand and never put it in the car)
  • Also not shown are the Forgeline GA1R 18" wheels that I bought from CW4L and fortunately weren't on the ZR1 when I wrecked
I initially started shopping used Grand Sports but being a hardcore PDR data junkie I wanted at least a 2018 to get the additional sensor data and I also knew the 2019s had a number of updates for track use from the ZR1 program. Frankly there wasn't a ton to save on buying a lightly used 2018 anyway so I placed a call to same person that sold me the last four C7s - Mike Furman at Criswell Chevy. I asked for a 2019 GS 1LT M7 trans with PDR, Elkhart Lake Blue with full length silver stripes. He gave me the price and we placed the order.

While I waited for the car to arrive I started this other thread asking you all what your ultimate C7 track car would be and it netted a lot of great ideas. Thanks!
https://www.corvetteforum.com/forums...car-build.html

9/15/2021 UPDATE: If you don't want to read through all the discussion, here's a video overview of where this project stands nearly 3 years later:



Last edited by Poor-sha; 09-15-2021 at 09:06 PM.
The following 18 users liked this post by Poor-sha:
AZ Car Guy (01-27-2019), Bigblue77 (12-31-2019), BigMonkey73 (01-28-2019), daleong (01-27-2019), Darion (01-29-2019), dcooper23 (08-31-2020), devnull (01-29-2019), evilkid500 (05-18-2019), Internetguru (05-29-2019), Katech_Zach (01-28-2019), LagunaSecaZ06 (04-18-2019), Lavender (02-13-2019), Monkey D. Luffy (12-16-2020), NVR2L8 (07-04-2019), PRE-Z06 (12-27-2019), seong (05-26-2020), Smokeyjr (01-24-2022), TuneTimePerformance (06-29-2019) and 13 others liked this post. (Show less...)

Popular Reply

05-30-2019, 09:30 PM
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts
Default

Finally, here are a few shots I took before they finished up. It shows the top of the cage without the roof.







Old 01-26-2019, 02:53 PM
  #2  
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts

Default

Last Monday morning Mike Furman called me and the future GS.R had just come in. I really wanted to get this project started and take advantage of the break in the weather to get it home so I asked if I could pick it up the same day. Mike rushed to get the car unloaded and prepped for delivery that afternoon. Here she is in the garage, unmolested with less than 50 miles on her.




The first thing I wanted to do was establish a baseline. I filled up the tank a few miles from home so I could measure everything with a full tank. I then added 200 lbs of ballast to the driver seat to measure camber, rear caster, and ride heights. I was too lazy to string the car up to measure toe or get the slip plates out to measure from caster. Here are the results.

Camber:
RF: 1.15 deg
LF: 1.00 deg
RR: 1.55 deg
LR: 1.30 deg

The rear caster was really not good with the RR at 0 deg and the LR at 1.0 leaned forward (!). That LR was the opposite from the way you want the car for consistent handling and I'm pretty sure that was even outside of GMs spec. It was probably just barely in spec without the ballast.

I measured the ride height three different ways, this too was done with 200 lbs of ballast. The first is from the ground to the bottom of the fender opening. In the front I used where the spat meets the painted fender and in the rear I used where the fender turns inward. The second measurement was using the GM tool to measure the Z height from the lower control arm bolt height to the lower ball joint height. The final was the height to the jacking points where I used a straight edge to simulate as though there were no opening.

Ride Height
RF: 27 3/4, 37mm, 140mm
LF: 27 7/8, 38mm, 135mm
RR: 28 3/8, 40mm, 145mm
LR: 28 1/4, 37mm, 141mm

Finally, I removed the ballast and put the car on the scales. At 3463 with a full tank I'll admit that I was hoping for lighter. However, that's 96 lbs less than my 2015 3LZ Z06 (3559 lbs) and 184 lbs lighter than my 3ZR ZR1 (3647 lbs). Below is a screen show that also shows the corner weights.




I've spent my evenings this past week pulling the control arms so I could send them off to AMT. The good news is that I had to remove the brakes anyway to do that and removing the shocks and rear toe links made that easier. Now the springs are easily accessible as well. So while I wait for the control arms to come back I'm going to swap out the springs, sway bar bushings, install the tow hooks, and I've already installed the DSC Sport controller.

Summit Point has events the last 3 weekends in February so I'm hoping to make it to one of them to shake down the suspension before I ship the car off to Katech for the motor and trans work. More on that to come...

*Listen to the Dinner with Racers podcast episode on the Level 5 / Scott Tucker DSR build. It's over the top. http://www.dinnerwithracers.com/epis...vel-5-special/

Last edited by Poor-sha; 01-26-2019 at 02:57 PM.
The following 7 users liked this post by Poor-sha:
dcooper23 (08-31-2020), JHEBERT (01-26-2019), LagunaSecaZ06 (04-18-2019), PRE-Z06 (12-27-2019), Smokeyjr (01-24-2022), Telepierre (06-14-2020), Z06Norway (01-30-2019) and 2 others liked this post. (Show less...)
Old 01-26-2019, 02:53 PM
  #3  
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts

Default

For all of the engine nerds out there, here are the speeds and feeds on my motor build complements of Katech Eric.

BlockCylinder Heads/Cam (spintron verified to +9000 rpm)
  • LTK Casting
  • Fully machined and CNC’d at Katech from raw casting
  • Exhaust port moved to straighten port and increase flow
  • Multi-angle valve job & hand blending
  • https://store.katechengines.com/kate...eads-p854.aspx
  • Titanium Intake Valves 2.200”
  • Inconel Super Alloy Exhaust Valves 1.600”
  • PAC Valve Spring Kit
  • Trend Pushrods
  • Johnson Ti-Bar Lifters (-K version to maintain Lifter Clearance and manage oil flow) - (https://store.katechengines.com/john...-set-p896.aspx)
  • Katech Track Attach LT427 Camshaft 110LSA (I can deliver other specs if desired, lift, etc)
IntakeOiling
  • ARE/Katech developed C7 4-stage dry sump system (Engine runs with vacuum on crankcase – not like OEM “dry-sump” pumps)
  • Air/Oil Spintric Separator
  • Brown & Miller Racing Solution Lines
  • https://store.katechengines.com/are-...-lt1-p890.aspx
  • ATI Damper with Katech HTD C7 Drive mandrel
AdditionalEngine Dyno


Chassis Dyno



Last edited by Poor-sha; 07-31-2020 at 03:13 PM.
Old 01-26-2019, 02:53 PM
  #4  
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts

Default

Placeholder for aero build

Last edited by Poor-sha; 01-26-2019 at 02:58 PM.
The following 2 users liked this post by Poor-sha:
383 (07-11-2019), Smokeyjr (01-24-2022)
Old 01-26-2019, 02:54 PM
  #5  
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts

Default

Placeholder for cage

Last edited by Poor-sha; 01-26-2019 at 02:58 PM.
Old 01-26-2019, 03:01 PM
  #6  
ErnieN85
Safety Car
 
ErnieN85's Avatar
 
Member Since: Feb 2002
Location: Montoursville Pa
Posts: 3,617
Received 265 Likes on 222 Posts

Default

Old 01-26-2019, 03:21 PM
  #7  
Zjoe6
Moderator
Support Corvetteforum!
 
Zjoe6's Avatar
 
Member Since: Aug 2015
Location: SE WI
Posts: 10,583
Received 3,938 Likes on 2,425 Posts
Default

This is going to be fun to follow. Sub'd.
The following users liked this post:
Smokeyjr (01-24-2022)
Old 01-26-2019, 03:27 PM
  #8  
badhabit_wb
Safety Car
 
badhabit_wb's Avatar
 
Member Since: Sep 2014
Location: in the country North Carolina
Posts: 4,248
Received 911 Likes on 727 Posts
Default

Can't wait to see it on the track!
The following users liked this post:
Smokeyjr (01-24-2022)
Old 01-26-2019, 03:29 PM
  #9  
DebRedZR1
Moderator
Support Corvetteforum!
 
DebRedZR1's Avatar
 
Member Since: Jul 2005
Location: West MI
Posts: 27,699
Received 3,622 Likes on 1,741 Posts
CF Banner Relay Captain
West MI & JAX/NE Florida
Events Coordinator
St. Jude Donor '11-'12-'13-'14-'15-'16-'17, '21

Default

Yeaaaaaaaa! Glad to see you back Sean! Going to be fun to watch
The following users liked this post:
Smokeyjr (01-24-2022)
Old 01-26-2019, 03:34 PM
  #10  
Newton06
Drifting
 
Newton06's Avatar
 
Member Since: May 2006
Location: Raleigh NC
Posts: 1,839
Received 319 Likes on 166 Posts

Default

That's awesome Sean.

I'd say you were pretty close to the limits for what a non-pro (and I don't mean that in a derogatory sense) driver could do with a streetable platform.

Are you going to do a full cage/race seats/gut the interior?

I'd be surprised if you didn't have a full cage installed at the pace you run...

*edit* I scrolled down & saw you had a placeholder for a cage.

Your garage is sick, BTW.

Last edited by Newton06; 01-26-2019 at 03:42 PM.
The following users liked this post:
Poor-sha (01-26-2019)
Old 01-26-2019, 04:05 PM
  #11  
Mark@AMT Motorsport
Supporting Vendor
 
Mark@AMT Motorsport's Avatar
 
Member Since: Mar 2016
Location: Clifton Park NY
Posts: 2,169
Received 554 Likes on 264 Posts
Default

Sub'd!!
Old 01-26-2019, 05:25 PM
  #12  
nch209
Burning Brakes
 
nch209's Avatar
 
Member Since: Oct 2004
Location: Virginia
Posts: 917
Likes: 0
Received 17 Likes on 13 Posts

Default

I don't frequent the forum much, but always try to catch up with poorsha's posts and youtube vids as they are always worthwhile. Well today is the first I learned of your accident, and I am thrilled you walked away from it. Holy smokes... I saw the post of the Zr1 in the insurance yard, and then saw it was in VA, and thought of you, but was like naaaa.... until I read on. Sorry for the loss of the car, but so happy you were not killed man. I am not a race car mechanic, but I have a shop 15 min down the road from SP, if you ever need anything or tools, you are more than welcome. Looking forward to a cool build... will come check you out in the spring at SP. :-)
The following users liked this post:
Poor-sha (01-26-2019)
Old 01-26-2019, 06:16 PM
  #13  
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts

Default

Originally Posted by nch209
I don't frequent the forum much, but always try to catch up with poorsha's posts and youtube vids as they are always worthwhile. Well today is the first I learned of your accident, and I am thrilled you walked away from it. Holy smokes... I saw the post of the Zr1 in the insurance yard, and then saw it was in VA, and thought of you, but was like naaaa.... until I read on. Sorry for the loss of the car, but so happy you were not killed man. I am not a race car mechanic, but I have a shop 15 min down the road from SP, if you ever need anything or tools, you are more than welcome. Looking forward to a cool build... will come check you out in the spring at SP. :-)
Thank you very much for the kind words and the offer. I hope to see you at SP this year.
Old 01-26-2019, 06:31 PM
  #14  
MustOBeenYellow2015Z
Burning Brakes
 
MustOBeenYellow2015Z's Avatar
 
Member Since: Jan 2015
Location: Virginia
Posts: 810
Received 176 Likes on 126 Posts
Default

Congratulations, love the Blue!!!
The following users liked this post:
Poor-sha (01-26-2019)
Old 01-26-2019, 06:34 PM
  #15  
BrunoTheMellow
Tech Contributor
Support Corvetteforum!
 
BrunoTheMellow's Avatar
 
Member Since: Jan 2015
Posts: 5,588
Received 1,396 Likes on 999 Posts
Default

Pretty damn excited for this thread.

Read my thread on swapping the leaf springs if you're doing it yourself. Had never seen another DIY on here about it. All others just remove them

https://www.corvetteforum.com/forums...post1598603925

Last edited by BrunoTheMellow; 01-26-2019 at 06:37 PM.
The following users liked this post:
Poor-sha (01-26-2019)
Old 01-26-2019, 06:44 PM
  #16  
64drvr
Le Mans Master
 
64drvr's Avatar
 
Member Since: Jul 2008
Location: 200 AGL
Posts: 9,558
Received 1,867 Likes on 886 Posts
St. Jude Donor '15

Default


The following users liked this post:
Poor-sha (01-26-2019)
Old 01-26-2019, 06:45 PM
  #17  
Poor-sha
Track Rat
Support Corvetteforum!
Thread Starter
 
Poor-sha's Avatar
 
Member Since: Oct 2006
Posts: 6,444
Received 3,400 Likes on 1,372 Posts

Default

Originally Posted by BrunoTheMellow
Pretty damn excited for this thread.

Read my thread on swapping the leaf springs if you're doing it yourself. Had never seen another DIY on here about it. All others just remove them

https://www.corvetteforum.com/forums...post1598603925
Thanks. I did read your thread and in fact that's why I decided to pull the control arms and do the suspension myself. I actually bought the GM spring compressor tool on ebay but it's much easier once both control arms are out. The worst part of that job was popping the lower ball joints out. Lots of beating, heating, and cursing. Here's what it looks like at the moment.


The following 2 users liked this post by Poor-sha:
AZ Car Guy (01-27-2019), Smokeyjr (01-24-2022)

Get notified of new replies

To [BUILD] My Ultimate C7 Track Car - The C7 GS.R

Old 01-26-2019, 07:10 PM
  #18  
brian98vette
Racer
 
brian98vette's Avatar
 
Member Since: Feb 2000
Location: Salem MA
Posts: 251
Received 161 Likes on 62 Posts

Default

Thank you for posting this - going to be great watching the progress!

Old 01-26-2019, 07:25 PM
  #19  
BrunoTheMellow
Tech Contributor
Support Corvetteforum!
 
BrunoTheMellow's Avatar
 
Member Since: Jan 2015
Posts: 5,588
Received 1,396 Likes on 999 Posts
Default

Originally Posted by Poor-sha
Thanks. I did read your thread and in fact that's why I decided to pull the control arms and do the suspension myself. I actually bought the GM spring compressor tool on ebay but it's much easier once both control arms are out. The worst part of that job was popping the lower ball joints out. Lots of beating, heating, and cursing. Here's what it looks like at the moment.

Oh you had to drop both control arms anyway for the bearings. That's right
Old 01-26-2019, 08:56 PM
  #20  
Newton06
Drifting
 
Newton06's Avatar
 
Member Since: May 2006
Location: Raleigh NC
Posts: 1,839
Received 319 Likes on 166 Posts

Default

Any particular reason you are not going with a full coilover setup?


Quick Reply: [BUILD] My Ultimate C7 Track Car - The C7 GS.R



All times are GMT -4. The time now is 09:07 AM.