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Drill/Tap Specifications for Clutch Mount Boss on Block

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Old 01-24-2007, 07:22 AM
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c66vet
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Default Drill/Tap Specifications for Clutch Mount Boss on Block

I am planning to install a different engine Block in my car. The clutch mount boss on the block does not have the hole drilled to mount the clutch bellcrank ball stud. Is there anywhere I can get the specifications on depth to tap etc.. I have looked at some other blocks and some of the holes are off center , does this have any effect on the operation of the cluch Z bar? The Block is a Bowtie 10051107, I am assuming that all 66 Corvette Big Block components will mount correctly. Any help is greatly appreciated, Thanks
Old 01-24-2007, 10:21 AM
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knight37128
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If you can find someone to drill and tap the outside of an iron block; let me know who/where.

There is a Z bar conversion piece that bolts up.

http://www.sdpc2000.com/catalog/1006...l-Brackets.htm
Old 01-24-2007, 11:25 AM
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67L36Driver
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Edit:
Refer to post below. Wrong hole, that's one of the oil cooler/plug holes.

I see the correct hole but there is no reference dimensions. You could scale the drawing but that would be a crap shoot.

Last edited by 67L36Driver; 01-24-2007 at 12:37 PM.
Old 01-24-2007, 11:49 AM
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c66vet
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Originally Posted by 67L36Driver
A medium to large radial arm drill press should get the job done. Carefull setup is the key to success.

An old Chevy Power catalog I have shows the hole 2.52" forward of the crankcase/bellhousing face and 2.36" above the pan rail. For the thread, just measure the stud. Check the tap drill depth on any SB or BB with a dial caliper.

Keep the drill depth to a min. and use a bottoming tap.
The boss for the corvette clutch bar is located at 11PM above the rear freeze plug. I do not belive these measurments are for that location. This is good information, thanks.
Old 01-24-2007, 05:02 PM
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JohnZ
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The Z-Bar ball stud has a 1/2"-13 thread; on original blocks, the tap drill hole is 0.86" deep, tap depth is 0.70".
Old 01-24-2007, 09:06 PM
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c66vet
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Thank you for the technical detail. I have been on the internet all day trying to find this information. My next step was to call GM.
Old 01-25-2007, 01:01 AM
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buns
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Originally Posted by knight37128
If you can find someone to drill and tap the outside of an iron block; let me know who/where.
I'm confused by this statement/question. It sounds like you are suggesting that drilling and tapping a cast iron block is difficult.







Old 01-25-2007, 10:03 AM
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knight37128
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Originally Posted by buns
I'm confused by this statement/question. It sounds like you are suggesting that drilling and tapping a cast iron block is difficult.
Bingo.

New cast iron is not difficult. Old cast iron will crack. Most of the outfits (that I have seen) heat it in an oven before any work is done to cast iron.
Old 01-25-2007, 12:17 PM
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Originally Posted by c66vet
Thank you for the technical detail. I have been on the internet all day trying to find this information. My next step was to call GM.
They wouldn't have been able to help you anyway - there's nobody left there who even knows what a clutch cross shaft ball stud IS.
Old 01-25-2007, 12:20 PM
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Originally Posted by knight37128
Bingo.

New cast iron is not difficult. Old cast iron will crack. Most of the outfits (that I have seen) heat it in an oven before any work is done to cast iron.
That's a new one on me - true for weld repairs with nickel rod, but not for machining; never heard of having to oven-heat an iron block before drilling/tapping/machining.

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