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How to dull polished aluminum

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Old 07-23-2011, 07:43 PM
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Rustman
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Default How to dull polished aluminum

How does one dull aluminum that has been polished? I'm grinding down some welded cracks in an intake and in the process, the area has become slightly polished.

Does anyone think Eagle One Etching mag cleaner will dull the polished area back to original, or do I have to use something like muratic acid (diluted or full strength)? This is not a fullblown restoration, just want it to somewhat match.
Old 07-23-2011, 09:13 PM
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claysmoker
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It depends on how much you want to knock it down. I'd start slow and work my way up as it's tough to back up if you kill it too much.

Try a stiff toothbrush and scouring powder/water mixed into a paste. That will dull it slightly. If you want to go really aggressive, mix a little Drano with water and brush it on, but be prepared to rinse immediately so it does not get out of control.

Good Luck!
Old 07-23-2011, 09:16 PM
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MiguelsC2
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Just spray the acid on for a while and rinse. If you want to localize, use a q-tip.

You can use a little steel wool to even it and bring it up to the level you want.
Old 07-24-2011, 07:38 AM
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6T7L71CPE
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Old fashioned oven cleaner will do it too.
Old 07-24-2011, 08:15 AM
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3JsVette
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Originally Posted by Rustman
How does one dull aluminum that has been polished? I'm grinding down some welded cracks in an intake and in the process, the area has become slightly polished.
If the manifold has a rough or textured finish while chemicals will dull it you have to bead blast it to get a uniform finish. It just depends on how "perfect" you want it to look.
Old 07-24-2011, 08:30 AM
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jim lockwood
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Originally Posted by 6T7L71CPE
Old fashioned oven cleaner will do it too.
I've tried oven cleaner. My observation was that it noticeably darkened aluminum and pot metal. Probably best to test in an inconspicuous location before committing to this chemical.

Jim

Edit: More accurately, I've tried the active chemical that's typically found in oven cleaner. It's available in hardware stores.

Last edited by jim lockwood; 07-24-2011 at 11:53 AM.
Old 07-24-2011, 09:55 AM
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Thanks guys for all of the advice.
Old 07-24-2011, 10:25 AM
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try and find a old beat up one or similar to test on first
Old 07-24-2011, 11:00 AM
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devildog
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This manifold has a crack welded and all four flange edges had 3/8 inch of aluminum weld added to cover larger head ports. You can not distinguish the added metal.

Shaped the weld deposit then lightly hit with small grain sandblaster.



The flange areas were shine until kissed them with sand blaster.

Joe

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