Possible causes of low engine vacuum?
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Possible causes of low engine vacuum?
I ran into a head scratcher today. I'm looking for thoughts and ideas.
The car is a '63 fuelie. The cam is alleged to be an 097 Duntov. The symptom that puzzles me is idle vacuum of only 6" Hg at an idle speed of 850 RPM.
Vacuum rises to around 13" Hg at 2000 RPM.
Initial timing is 10 degrees. 25 degrees observed at 3000 RPM
Idle is reasonably smooth, not inconsistent with an 097 cam.
Hiway air/fuel ratios are spot on.
Engine makes good power and fuel economy is ~17 MPG
Because idle vacuum is so low, the ratio lever floats between the economy and power stops, making it impossible to make meaningful adjustments to the enrichment diaphragm or to the idle mixture. If anything, the idle mixture tends to be rich, due in part to the improper ratio lever position.
The owner does not know what the valve lash settings are. My one and only hunch is they are too tight.
I want to know what could cause such a low vacuum reading. Any thoughts?
Jim
The car is a '63 fuelie. The cam is alleged to be an 097 Duntov. The symptom that puzzles me is idle vacuum of only 6" Hg at an idle speed of 850 RPM.
Vacuum rises to around 13" Hg at 2000 RPM.
Initial timing is 10 degrees. 25 degrees observed at 3000 RPM
Idle is reasonably smooth, not inconsistent with an 097 cam.
Hiway air/fuel ratios are spot on.
Engine makes good power and fuel economy is ~17 MPG
Because idle vacuum is so low, the ratio lever floats between the economy and power stops, making it impossible to make meaningful adjustments to the enrichment diaphragm or to the idle mixture. If anything, the idle mixture tends to be rich, due in part to the improper ratio lever position.
The owner does not know what the valve lash settings are. My one and only hunch is they are too tight.
I want to know what could cause such a low vacuum reading. Any thoughts?
Jim
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That occurred to me, too, Dan. I tend to dismiss this possibility, though, because the vacuum level rises off idle and the engine makes great power.
We went all over the engine looking and listening for vacuum leaks. We sprayed brake cleaner at gasketed junctions. Nothing. Zip. Nada.
Too, a trait of FI engines is that a vacuum leak will cause a high idle speed and a happy idle mixture can be found by turning the idle fuel screw out a few extra turns. That wasn't the case. The engine idled happily in the 800 - 850 range and the idle fuel screw was almost completely closed.
I'm highly confident there are no vacuum leaks.
Ratio lever behavior confirmed that what the gauge told us was true.
Good stuff so far, guys. Keep it coming. I'm seeing a consensus starting to form around valve lash that is excessively tight and questions about what the cam really is. Anything else?
Jim
Cracked vacuum hose or one that has slipped off.
Too, a trait of FI engines is that a vacuum leak will cause a high idle speed and a happy idle mixture can be found by turning the idle fuel screw out a few extra turns. That wasn't the case. The engine idled happily in the 800 - 850 range and the idle fuel screw was almost completely closed.
I'm highly confident there are no vacuum leaks.
Verify that your gauge is accurate .
Good stuff so far, guys. Keep it coming. I'm seeing a consensus starting to form around valve lash that is excessively tight and questions about what the cam really is. Anything else?
Jim
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Jim,
When I got my 61 FI, after sitting 25 years, the owner had no idea what cam was in the engine.
So before starting and after rebuilding the unit, I set the lash at .012-.018" and when it warmed up I had about the same vacuum as you.
Then I set the lash at .028 across and I had 15" of vacuum and it has been running this way for 3 years.
Joe
When I got my 61 FI, after sitting 25 years, the owner had no idea what cam was in the engine.
So before starting and after rebuilding the unit, I set the lash at .012-.018" and when it warmed up I had about the same vacuum as you.
Then I set the lash at .028 across and I had 15" of vacuum and it has been running this way for 3 years.
Joe
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As I recall, '63 FI's had the distributor vacuum advance connected to a "ported" source (no vacuum to the distributor at idle); I know ZOT about FI, but if it behaves like a carbureted car, connecting the distributor to a full manifold vacuum source will give it more timing at idle, so you can close down the throttle plate at the same idle rpm, increasing the idle vacuum level. Chevy corrected this for '64 on FI cars, with a full manifold vacuum source to the distributor. If I'm off base on this, it just shows how little I know about F.I.
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[QUOTE=jim lockwood;1580861069 I'm seeing a consensus starting to form around valve lash that is excessively tight
Jim[/QUOTE]
Too tight does effectively increase overlap and duration, and thus will give reduced vacuum.
Doug
Jim[/QUOTE]
Too tight does effectively increase overlap and duration, and thus will give reduced vacuum.
Doug
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Jim,
When I got my 61 FI, after sitting 25 years, the owner had no idea what cam was in the engine.
So before starting and after rebuilding the unit, I set the lash at .012-.018" and when it warmed up I had about the same vacuum as you.
Then I set the lash at .028 across and I had 15" of vacuum and it has been running this way for 3 years.
Joe
When I got my 61 FI, after sitting 25 years, the owner had no idea what cam was in the engine.
So before starting and after rebuilding the unit, I set the lash at .012-.018" and when it warmed up I had about the same vacuum as you.
Then I set the lash at .028 across and I had 15" of vacuum and it has been running this way for 3 years.
Joe
In the case of this '63 fuelie, the owner believes the engine has an 097 cam, but he stopped short of 100% certainty.
From listening to it, I thought it probably had a hydraulic lifter cam. Maybe it does or maybe the solids are lashed too tight or <heaven forbid> it's got an 097 with hydraulics. Anyway you look at it, it's seems clear he's going to need to research what's in the engine.
Jim
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Very interesting, Joe. It seems safe to say the engine in your car does not have an 097 cam. Did you ever determine exactly what it does have?
In the case of this '63 fuelie, the owner believes the engine has an 097 cam, but he stopped short of 100% certainty.
From listening to it, I thought it probably had a hydraulic lifter cam. Maybe it does or maybe the solids are lashed too tight or <heaven forbid> it's got an 097 with hydraulics. Anyway you look at it, it's seems clear he's going to need to research what's in the engine.
Jim
In the case of this '63 fuelie, the owner believes the engine has an 097 cam, but he stopped short of 100% certainty.
From listening to it, I thought it probably had a hydraulic lifter cam. Maybe it does or maybe the solids are lashed too tight or <heaven forbid> it's got an 097 with hydraulics. Anyway you look at it, it's seems clear he's going to need to research what's in the engine.
Jim
Just pop the covers and lash it to spec. If that solves the issue? There ya go.
Last edited by MiguelsC2; 05-20-2012 at 03:41 PM.
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As I recall, '63 FI's had the distributor vacuum advance connected to a "ported" source (no vacuum to the distributor at idle); I know ZOT about FI, but if it behaves like a carbureted car, connecting the distributor to a full manifold vacuum source will give it more timing at idle, so you can close down the throttle plate at the same idle rpm, increasing the idle vacuum level. Chevy corrected this for '64 on FI cars, with a full manifold vacuum source to the distributor. If I'm off base on this, it just shows how little I know about F.I.
I initially forgot this yesterday and hooked the vacuum gauge to the ported vacuum.
Got 4" Hg indicated.
After sanity prevailed, I smugly and confidently hooked the gauge to full vacuum.... and the reading rocketed up to 6" Hg.
Going forward, my recommendation to the owner will be:
1. Confirm the engine has a solid lifter cam
2. Measure actual valve lash.
3. If different (meaning tighter than) .012/.018, adjust to .012/.018
4. Recheck vacuum
FWIW, after we "hit the wall" with this vacuum issue, the owner drove the car home.... 186 miles away. Ran fine, he said.
Jim
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So there may be an issue elsewhere.
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The lash specs I got here on the Forum were .09 and .18 when set to those specs it had great top and bottom end. With the classic mechanical tick.
I think I just went a bit tighter and lost a few revs. Mine has no mechanical sound now. But has excellent vac and bottom end.
I think I just went a bit tighter and lost a few revs. Mine has no mechanical sound now. But has excellent vac and bottom end.
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This car pulls strong, cruises well, and gets 17 MPG.
It just doesn't make enough idle vacuum.