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[C2] Four Wheel Disc Brake "Upgrade", If You Have Done It I Would Like Your Opinion

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Old 08-25-2018, 10:38 PM
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rayvaflav
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Default Four Wheel Disc Brake "Upgrade", If You Have Done It I Would Like Your Opinion

My '66 Coupe has the OEM Delco-Moraine four wheel disc brakes, as does every other '66 Corvette out there. I don't have the optional power brakes, just the gigantic non-power master cylinder stopping this thing. And it stops pretty well. I have the OEM power steering and adding power brakes and a '67 dual master cylinder is an easy add-on, I might do that at some point. But I see that a lot of aftermarket "upgrade kits" are available for all four corners, usually a set of aluminum Wilwood calipers and slotted/drilled/vented/etc. rotors sold as a kit. Upgrade, I am curious about that. Certainly a lighter caliper would put a little less rotating mass on those rear half-shaft and rear wheel bearings but I'm not really sure how much of an improvement that would be and If it is something that I would notice in my lifetime.

I am running the OEM 15x6 knock-offs, I don't want to run any larger diameter wheel. My question is this:

Have any of you done this, "upgrading" from your OEM Delco-Moraine brake calipers and stock rotors ?

And if you have … What sort of improvements have you noticed ? Less brake fade, better pedal feel, etc. or just simply that you can now see a different color caliper when you remove the wheels. I assume that what was good in 1966 could probably be improved but I would like to know from the folks that have taken the plunge the real honest outcome from those of you who have spent that loot.

Thanks in advance,
Ray
Old 08-26-2018, 07:58 AM
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BADBIRDCAGE
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Ray. The calipers aren’t rotating. They are fixed in place. Unless you are increasing swept area with a larger diameter rotor and larger pads you are not going to gain anything in braking ability over what you have now. With knock-off wheels no one will see drilled, slotted or drilled/slotted rotors.

You can lose a couple pounds with aluminum calipers.

Go with the dual master cylinder and power assist is very nice over manual brakes.
Old 08-26-2018, 10:31 AM
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Originally Posted by BADBIRDCAGE
Ray. The calipers aren’t rotating. They are fixed in place.
My phrasing might not have been my best on this one, there may have been some late night Scotch involved. I should not have used the term "rotating mass" regarding the calipers, simply additional weight at the wheel side of the axles. Here's one of those kits that I mentioned:

https://www.ebay.com/itm/WILWOOD-DIS...8AAOxy4dNSzcQv

Have any of you put this on your car ?

Ray



Old 08-26-2018, 11:58 AM
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Originally Posted by rayvaflav
My phrasing might not have been my best on this one, there may have been some late night Scotch involved. I should not have used the term "rotating mass" regarding the calipers, simply additional weight at the wheel side of the axles. Here's one of those kits that I mentioned:

https://www.ebay.com/itm/WILWOOD-DIS...8AAOxy4dNSzcQv

Have any of you put this on your car ?

Ray
That’s OK. No harm, no foul.

The caliper weight is fixed to the trailing arm. Your half shafts aren’t effected by it. You will save weight on the calipers.

The advertised diameter of the brake rotors is the standard, factory size. Unless the brake pads are larger than stock you are not gaining additional stopping power nor heat dissipation over factory parts.

Just my humble opinion but in this case your money would be better spent on the power assist and the dual master cylinder. Got to say the Wilwood calipers would LOOK great when the wheels are removed.

If you were building a monster car with larger wheels, more power and for performance application I would say go bigger and better.

Bottom line, your money and your choice.
Old 08-30-2018, 11:05 AM
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Any of you out there in the Midyear world that have done this disc brake replacement procedure that can offer a first-hand opinion ?

Ray
Old 08-30-2018, 11:59 AM
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The OE C2 brake system is way overkill, even by today's standards. The only "problem" is that pedal effort is high without a vacuum booster. Some guys get used to I, and some want more modern pedal effort so the solution is to install an OE booster. "Upgrading" the disks and calipers, other than maybe a slight reduction in weight will do nothing but drain your wallet.

Tires grip is what ultimately stops the car and the typical rock hard, low speed rated, "van tires" that most guys run will only generate maybe 0.9g under the best of conditions, and with or without power brakes the OE system will lock the brakes. And when that's the case, you have more than enough brake. It would be virtually impossible to "fade" the OE disk system in normal road use, and they are adequate for racing with semi-metallic pads in place of OE or current ceramic replacements, which are more than adequate for road use.

Duke
Old 08-30-2018, 12:27 PM
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Duke is correct. I have owned both power brake and manual brake 65s and 66’s.I much prefer the power brakes. Unless you’re using your car for heavy duty racing there would be no reason to upgrade beyond the factory system.

Last edited by 68hemi; 08-30-2018 at 12:28 PM.
Old 08-30-2018, 12:53 PM
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Originally Posted by rayvaflav
My phrasing might not have been my best on this one, there may have been some late night Scotch involved. I should not have used the term "rotating mass" regarding the calipers, simply additional weight at the wheel side of the axles. Here's one of those kits that I mentioned:

https://www.ebay.com/itm/WILWOOD-DIS...8AAOxy4dNSzcQv

Have any of you put this on your car ?

Ray
Ray, you mean unsprung weight. Frankly, if you have factory discs, you are good unless you race your car where fade and every tenth matters. I would upgrade to a dual MC more for safety than performance.
Old 08-30-2018, 01:01 PM
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Originally Posted by SWCDuke
The OE C2 brake system is way overkill, even by today's standards. The only "problem" is that pedal effort is high without a vacuum booster. Some guys get used to I, and some want more modern pedal effort so the solution is to install an OE booster. "Upgrading" the disks and calipers, other than maybe a slight reduction in weight will do nothing but drain your wallet.

Tires grip is what ultimately stops the car and the typical rock hard, low speed rated, "van tires" that most guys run will only generate maybe 0.9g under the best of conditions, and with or without power brakes the OE system will lock the brakes. And when that's the case, you have more than enough brake. It would be virtually impossible to "fade" the OE disk system in normal road use, and they are adequate for racing with semi-metallic pads in place of OE or current ceramic replacements, which are more than adequate for road use.

Duke
This is dead on. The limitations to a C2 braking system are the tires, not the brakes. The reason new cars have the huge calipers and rotors is because they also have huge tires and wheels. As for brakes, a locked up 215/75/15 tire will skid just as well with stock brakes as it will with huge brakes. Save your time and money at the wheels and limit yourself to a dual master cylinder and you will be safe as you can be in one of these cars.
Old 08-30-2018, 01:04 PM
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Originally Posted by GTOguy
This is dead on. The limitations to a C2 braking system are the tires, not the brakes. The reason new cars have the huge calipers and rotors is because they also have huge tires and wheels. As for brakes, a locked up 215/75/15 tire will skid just as well with stock brakes as it will with huge brakes. Save your time and money at the wheels and limit yourself to a dual master cylinder and you will be safe as you can be in one of these cars.

I would also add the power feature. Far less pedal pressure required by the driver.
Old 09-01-2018, 03:56 PM
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Default Brake upgrade

Out of curiosity why do you want to upgrade the factory disc brakes? They work really well with the four piston set up and have tremendous mass for heat. My 64 was upgraded from drum brakes, I get that as I would have done the same. I've been rolling well in excess of 100mph and the brakes stop fantastically.

You could use a more aggressive pad if you autocross but I don't see many guys running these classics hard unless they are vintage racing.
Old 09-01-2018, 04:27 PM
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Originally Posted by rayvaflav
Any of you out there in the Midyear world that have done this disc brake replacement procedure that can offer a first-hand opinion ?

Ray
Hi, Ray. I have a 65 convertible that I have made into a 'restomod', of sorts. It is a rust free California car that I put on a diet. Big block with alum heads, 5 speed Tremec, stainless headers and exhaust, Dewitt aluminum radiator w/dual fans, Van Steel coilovers with offset control arms, and Wilwood calipers with dual master cylinder. Also has FR r&p and fixed C6 ZO6 seats. I have 7" front and 8" rear wheels with 235/60/15 and 245/60/15 tires. The car drives great and and stops great. I used the MC with 7/8" bore size to decrease the pedal pressure and it works great. The folks at Wildwood wanted me to use the 1", but had me talk with an engineer and he agreed with the weight reduction on the car, that I shouldn't have any issues with the smaller MC. I used the pads that Wilwood recommended and have been very pleased with the results. I had SS sleeved calipers(Lonestar) and a 67 manual dual MC before, and the pedal required much more effort than the Wilwood system requires. Sorry to be so long winded, but I wanted you to know about the weight reduction in my car, as your car may require a different MC if your car weighs over 3000#. Good luck if you decide to go with Wilwood, as I have been very satisfied with mine.
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Old 09-02-2018, 10:23 AM
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Originally Posted by 427425
Hi, Ray. I have a 65 convertible that I have made into a 'restomod', of sorts. It is a rust free California car that I put on a diet. Big block with alum heads, 5 speed Tremec, stainless headers and exhaust, Dewitt aluminum radiator w/dual fans, Van Steel coilovers with offset control arms, and Wilwood calipers with dual master cylinder. Also has FR r&p and fixed C6 ZO6 seats. I have 7" front and 8" rear wheels with 235/60/15 and 245/60/15 tires. The car drives great and and stops great. I used the MC with 7/8" bore size to decrease the pedal pressure and it works great. The folks at Wildwood wanted me to use the 1", but had me talk with an engineer and he agreed with the weight reduction on the car, that I shouldn't have any issues with the smaller MC. I used the pads that Wilwood recommended and have been very pleased with the results. I had SS sleeved calipers(Lonestar) and a 67 manual dual MC before, and the pedal required much more effort than the Wilwood system requires. Sorry to be so long winded, but I wanted you to know about the weight reduction in my car, as your car may require a different MC if your car weighs over 3000#. Good luck if you decide to go with Wilwood, as I have been very satisfied with mine.
Thanks so much for your response, this is the exact first hand opinion that I was looking for. Glad to hear that you had a positive outcome with this setup. Looks like you also put some real world research into your decision and came out better for it. My '66 is a stocker so I probably would not benefit from the change but I am always interested in the opinions of those that benefit or regret a modification on their old Sting Ray.

Ray
Old 09-02-2018, 07:29 PM
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Originally Posted by rayvaflav
My '66 Coupe has the OEM Delco-Moraine four wheel disc brakes, as does every other '66 Corvette out there. I don't have the optional power brakes, just the gigantic non-power master cylinder stopping this thing. And it stops pretty well. I have the OEM power steering and adding power brakes and a '67 dual master cylinder is an easy add-on, I might do that at some point. But I see that a lot of aftermarket "upgrade kits" are available for all four corners, usually a set of aluminum Wilwood calipers and slotted/drilled/vented/etc. rotors sold as a kit. Upgrade, I am curious about that. Certainly a lighter caliper would put a little less rotating mass on those rear half-shaft and rear wheel bearings but I'm not really sure how much of an improvement that would be and If it is something that I would notice in my lifetime.

I am running the OEM 15x6 knock-offs, I don't want to run any larger diameter wheel. My question is this:

Have any of you done this, "upgrading" from your OEM Delco-Moraine brake calipers and stock rotors ?

And if you have … What sort of improvements have you noticed ? Less brake fade, better pedal feel, etc. or just simply that you can now see a different color caliper when you remove the wheels. I assume that what was good in 1966 could probably be improved but I would like to know from the folks that have taken the plunge the real honest outcome from those of you who have spent that loot.

Thanks in advance,
Ray
I installed Wiwood calipers and eBay drilled and slotted rotors on my 65 several years ago. I have been happy with the change. I have a 1" dual aluminum master cylinder, no power. Pedal is hard and does take some effort but stops great. It will easily lockup all four tires and they are wide. 255/60 on the front and 275/50 on the rear. I think a 13/16 bore would be a better. The Wilwoods have more clearance to the wheels than the stock calipers so you should have plenty of clearance with your wheels. The rotors were cheap and not the best. I get a vibration in the pedal under braking. I'm pretty sure the rotors are warped. This is a post from several years ago why I changed to Wilwood.

https://www.corvetteforum.com/forums...holy-crap.html

Tom

Last edited by Sky65; 09-02-2018 at 07:32 PM.
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Old 09-02-2018, 07:45 PM
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factory brakes worked on most of the factory L88 cars back in the day,so they should work for you,but a power-assist helps on the street
Old 09-02-2018, 07:52 PM
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Originally Posted by Sky65
This is a post from several years ago why I changed to Wilwood.

https://www.corvetteforum.com/forums...holy-crap.html

Tom
This is still a great read, thanks Tom !

Ray
Old 09-03-2018, 07:52 AM
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Originally Posted by rayvaflav
Any of you out there in the Midyear world that have done this disc brake replacement procedure that can offer a first-hand opinion ?

Ray
Can't imagine a big difference between late C1 (61) and a midyear.........I replaced front drums on my 61. My biggest issue which ended up being minor the second right side install was the inner bearing race press fit.

I'm sure the spindles are different......so this may not be any help....Anyway, I heated the inner bearing race to 400 degrees prior to sliding on the spindle.....worked very well for me....

Results of installing Disk Brakes for a non PB/PS corvette were very noticable. The car already had a Dual Master Cylinder which is highly recommended. Perhaps all C2's have DMC?????

Stock wheel clearance should be checked....I run TTO wheels, so it was not an issue for my project...

Good Luck with your's!!

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