Pics of my 1969 Stingray
#63
Melting Slicks
Thread Starter
I used dental floss to hold bolt in place, problem is the bolt needs to be pushed back so that the sidepipe can slide by, due to the mounting tabs. I ended up using wire on the rear bolt and also reaching up into the frame after with a long screw driver to push the bolt through once the tabs were lined up. I slide the sidepipe on all the way and basically let the header line up where it wanted the sidepipe to sit as I didnt want to preload or torque the header. I still need to trim the rocker moulding but setting them in place quick, looks like will be a great fit. I also took off the rear wheel to allow the sidepipe to slide in easier, as you have to slide it on from the rear, I hit the tire.
#72
Melting Slicks
Thread Starter
Measured to get idea how far the sidepipe is on, it will not go on the full 3 1/4 inch that the header seems to allow. Probably in about 2 1/2 inches.
#73
Melting Slicks
Thread Starter
Had to round the head of the allen bolt on the second bolt back on the number 2 cylinder, it simply would not clear the header tube, I also shortened it a couple threads so it would pass through and also slightly chamfered the hole. Was quick, easy work and not near as bad as stuff I have done for other header installs for other cars.
#75
Melting Slicks
Thread Starter
I could have shortened another allen wrench but simply used some good small channel locks to tighten this bolt...it is tight, tight like a tiger. I did also have to very slightly, barely touch two other bolt holes to allow the bolts to pass through easy, went fast with an air dremel.
#78
Burning Brakes
Good job. Nice install. Looks good.
As we discussed, the header bolts may be the hardest part of the install. Especially the one in your pic. The problem is the tube overhangs over the hole in the flange. Impossible to angle in the bolt.
Like you, I tightened up 1" bolts for the other holes. This allowed me to use a shorter .75" bolt for that one difficult hole. I then grinded the thread end of the .75" bolt just a little bit more. I was then able to angle in the bolt without altering the flange. The key is to use the small head header bolts.
As we discussed, the header bolts may be the hardest part of the install. Especially the one in your pic. The problem is the tube overhangs over the hole in the flange. Impossible to angle in the bolt.
Like you, I tightened up 1" bolts for the other holes. This allowed me to use a shorter .75" bolt for that one difficult hole. I then grinded the thread end of the .75" bolt just a little bit more. I was then able to angle in the bolt without altering the flange. The key is to use the small head header bolts.
Last edited by Clubby99; 08-25-2011 at 10:44 AM.
#79
Melting Slicks
Thread Starter
Good job. Nice install. Looks good.
As we discussed, the header bolts may be the hardest part of the install. Especially the one in your pic. The problem is the tube overhangs over the hole in the flange. Impossible to angle in the bolt.
Like you, I tightened up 1" bolts for the other holes. This allowed me to use a shorter .75" bolt for that one difficult hole. I then grinded the thread end of the .75" bolt just a little bit more. I was then able to angle in the bolt without altering the flange. The key is to use the small head header bolts.
As we discussed, the header bolts may be the hardest part of the install. Especially the one in your pic. The problem is the tube overhangs over the hole in the flange. Impossible to angle in the bolt.
Like you, I tightened up 1" bolts for the other holes. This allowed me to use a shorter .75" bolt for that one difficult hole. I then grinded the thread end of the .75" bolt just a little bit more. I was then able to angle in the bolt without altering the flange. The key is to use the small head header bolts.
#80
Burning Brakes
Camaro...
I totally agree with your recommendation for OBX pipes. I've been saying that for months with a mixed response. Much of that was from those same "Made in the USA" vs. "Chinese junk" posters including most who don't even ride with sidepipes. These OBX fit and look great. All for $600. That is hard to beat. It took your excellent post with pictures to prove it. Nice job.
I totally agree with your recommendation for OBX pipes. I've been saying that for months with a mixed response. Much of that was from those same "Made in the USA" vs. "Chinese junk" posters including most who don't even ride with sidepipes. These OBX fit and look great. All for $600. That is hard to beat. It took your excellent post with pictures to prove it. Nice job.