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Doorgunner's '68 Convertible Project

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Old 03-20-2018, 10:13 PM
  #4601  
Rescue Rogers
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very good work DG!
Old 03-21-2018, 07:03 AM
  #4602  
AirborneSilva
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You got lot's of work done, great job DG!
Old 03-21-2018, 07:07 AM
  #4603  
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Originally Posted by Rescue Rogers
very good work DG!
Thanks RR.....I need to repair the chipped area and sand the deck lid gap to size today.

Is RVZIO awake yet? (LOL)
Old 03-21-2018, 07:16 AM
  #4604  
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Originally Posted by doorgunner
Thanks RR......I was taking the day off but I needed to see why the bolts wouldn't hold the hinges for the deck lid in place even after I ran a tap through the nuts. The rivet nuts were rust so much that they were spinning inside the deck support channel.
I wasn't about to remove the support to replace two rivet nuts so BUBBA told me to drill through the support channel and install 2 thru-bolts to hold the upper hinge in place.....I listened.......






The other hinge nuts are worse
wow..thanks for this pic, I was just about to drill the rear lid surround to attach the hinge uppers to it...wasn't aware that there was a cross piece that was supposed to be behind it. Guess I'll have to make one or try to find the correct piece..needed to fill the area below the rear panel and trunk backing wall anyway.
Old 03-21-2018, 07:58 AM
  #4605  
doorgunner
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Originally Posted by suprkoop
wow..thanks for this pic, I was just about to drill the rear lid surround to attach the hinge uppers to it...wasn't aware that there was a cross piece that was supposed to be behind it. Guess I'll have to make one or try to find the correct piece..needed to fill the area below the rear panel and trunk backing wall anyway.
I made a "Bubba repair" by drilling 2 holes through and using log bolts to hold the hinge on the passenger-side in place until I can make another steel flatbar cross piece to hold the upper end of the hinge to the deck support. I made the flatbar crosspiece for the driver-side repair and it worked out well....I still need to fiberglass over the damage area where the rivet nuts broke through the support.

I'm trying to get the car to the paint shop this week and didn't want to bog down repairing things that I an get to after the car is painted.
Old 03-21-2018, 11:05 AM
  #4606  
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It is amazing what you have done.
I can't wait to see paint applied.
Old 03-21-2018, 12:12 PM
  #4607  
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DG, your work continues to impress. Well done!!
Old 03-21-2018, 02:22 PM
  #4608  
doorgunner
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Originally Posted by OldCarBum
It is amazing what you have done.
I can't wait to see paint applied.
Originally Posted by PainfullySlow
DG, your work continues to impress. Well done!!
Thanks guys. I used a long straightedge to draw an ink-mark across the rear edge of the deck lid/then I sanded the excess material off until I met the ink-mark.
I'm working on the long shoulder across the deck adding more body filler to get a vertical shoulder. Then I will set the gap all the way around the opening at 3/16".
Old 03-21-2018, 06:10 PM
  #4609  
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Paint Already, thats GREAT!!!!!!
Old 03-21-2018, 09:02 PM
  #4610  
doorgunner
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Originally Posted by Rescue Rogers
Paint Already, thats GREAT!!!!!!
Thanks RR. I spent most of the day filling/sanding/more filling until I had a good vertical shoulder along the rear of the lid .

I didn't fill/match the door-quarterpanel-deck.....too tired to attempt it today. All three gaps are the same size/the camera distorts some pics.


Driver-side gap.............................








Gap across rear of lid..................................... .......








Passenger-side gap....................................

Old 03-21-2018, 09:12 PM
  #4611  
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Originally Posted by doorgunner
Thanks RR. I spent most of the day filling/sanding/more filling until I had a good vertical shoulder along the rear of the lid .

I didn't fill/match the door-quarterpanel-deck.....too tired to attempt it today. All three gaps are the same size/the camera distorts some pics.


Driver-side gap.............................








Gap across rear of lid..................................... .......








Passenger-side gap....................................

I'm thinking you should just clear coat it so everyone can see all your hard work and attention to detail!
Old 03-21-2018, 10:38 PM
  #4612  
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Kinda like that one guy's firewall prep. Told him the firewall was so gorgeous it was a shame to hide it by reinstalling the nose...
Old 03-22-2018, 12:24 AM
  #4613  
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The gaps look great...

"filling -> sanding > repeat" gets great results
Old 03-22-2018, 08:40 AM
  #4614  
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Originally Posted by Rescue Rogers
I'm thinking you should just clear coat it so everyone can see all your hard work and attention to detail!
Originally Posted by derekderek
Kinda like that one guy's firewall prep. Told him the firewall was so gorgeous it was a shame to hide it by reinstalling the nose...
Originally Posted by CraigH
The gaps look great...

"filling -> sanding > repeat" gets great results
Thanks Members.......it's time to get "dusty" in the garage again.
Old 03-22-2018, 08:51 AM
  #4615  
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DG - awesome work on the decklid gaps and the radius work! I like your air sander - I think I will put that on my list for my next HF visit.

Keep up the great work
Old 03-22-2018, 10:42 AM
  #4616  
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Originally Posted by NAVY08
DG - awesome work on the decklid gaps and the radius work! I like your air sander - I think I will put that on my list for my next HF visit.

Keep up the great work
Hf units work ok but they consume too much air. You're better off spending the extra bucks unless have a large compressor and good dryer as it'll start puking water. You'd be surprised how quickly it'll drain tank and start spewing water vapor. For light use and I mean light use they are ok.
Just a thought.
Old 03-22-2018, 04:38 PM
  #4617  
doorgunner
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Originally Posted by NAVY08
DG - awesome work on the decklid gaps and the radius work! I like your air sander - I think I will put that on my list for my next HF visit.

Keep up the great work
Thanks Navy08! HF air tools work good for one-man jobs, but every hour I have to add a few drops of air tool oil to the sander inlet.







Originally Posted by Rodnok1
Hf units work ok but they consume too much air. You're better off spending the extra bucks unless have a large compressor and good dryer as it'll start puking water. You'd be surprised how quickly it'll drain tank and start spewing water vapor. For light use and I mean light use they are ok.
Just a thought.
It's about 12 years old/the compressor can't keep up any more....I'll compromise with you and buy a larger motor/pump and install it on the original tank.

I tie up some loose ends since I can't finish the front edges of the deck lid without the "drip trays". One tray was broke off and the other one was getting loose.

I cleaned up the broken tray and fiberglassed it into place/I also doubled the thickness of the panel around and under the tray....I also removed all the previous bondo to the left of the tray in the channel and filled the area with mat. This is looking down from passenger door jamb.......













I reinforced the driver side tray by doubling the wall thickness around-under the tray with mat....I'm standing by the quarter panel facing forward.........





Maybe I will have the car ready to go to the painter by 5pm tomorrow.......OR........Saturday....... OR.......Monday

Last edited by doorgunner; 03-22-2018 at 04:41 PM.

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Old 03-23-2018, 12:13 AM
  #4618  
RBrid
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Dang DG, you have been on a roll! Really good progress.
Old 03-23-2018, 05:12 AM
  #4619  
doorgunner
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Originally Posted by RBrid
Dang DG, you have been on a roll! Really good progress.
Thanks RBird..............the PTSD and associated problems are on vacation, so I'm trying to get the car painted from the door jambs rearward for inspiration.
I never know how many months I will be functioning "halfway" normally. Having amnesia from combat in Viet Nam is part of the problem....I never know when a one-minute memory will return causing me to be unable to leave my house for months (not even the garage).



(or sleep thru the night)

Last edited by doorgunner; 03-23-2018 at 05:14 AM.
Old 03-23-2018, 05:51 AM
  #4620  
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I'm up sipping my coffee. WHAT no donuts.........................
Keep going DG, your post is inspiring many members who may be stuck or discouraged or broke . ouch!

R

Last edited by SB64; 03-23-2018 at 05:51 AM.


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