What repair job do you hate doing the most
#41
Melting Slicks
The original trailing arm removal was the worst job but it's done. I still cant stand working on anything under the dash. Switches, wiring, fuses, brake booster anything under the dash. I've gotten where I just remove the seat on the side that I'm working on. I hate crawling under there.
trailing arms.... I'm sure whoever did design that is now Satan's second in command in hell.
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mrichi (03-29-2017)
#42
Le Mans Master
Not a big fan of, surprise...anything related to the drivers dash and the rear spring.
While not really a repair, block sanding the body was not fun. It felt like my arm was about ready to fall off.
While not really a repair, block sanding the body was not fun. It felt like my arm was about ready to fall off.
#43
Instructor
Reversing the previous owners hacks
I think most of us have experienced this.
The previous owner making some hack or change that wasn't true to the original car.
Then, spending a lot of time figuring out what the heck they did.
Throw any manual you have in the trash for these.
I have several, but one that got me was after market exhaust manifolds that had metric heads but the bolts going into the engine were standard?!
The previous owner making some hack or change that wasn't true to the original car.
Then, spending a lot of time figuring out what the heck they did.
Throw any manual you have in the trash for these.
I have several, but one that got me was after market exhaust manifolds that had metric heads but the bolts going into the engine were standard?!
#44
Safety Car
Member Since: Sep 2011
Location: Madeira Beach, FL
Posts: 3,557
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2023 C2 of the Year Finalist - Unmodified
2020 C3 of the Year Finalist - Unmodified
I think I'm with the majority on this one.
I hate getting my big stomach stuck between the drivers seat and the steering wheel while inverted.
If I don't have to look under the dash ever again that would be fine with me.
Plenty of other improvements with more wiggle room.
Marshal
I hate getting my big stomach stuck between the drivers seat and the steering wheel while inverted.
If I don't have to look under the dash ever again that would be fine with me.
Plenty of other improvements with more wiggle room.
Marshal
#45
Racer
Over-head work while lying on my back. It leaves me dizzy with a flippy stomach. Have to get vertical slowly. Sit up, wait a while, stand up bent over and then when the merry go round stops, stand up.
Told my doc about it and he said, "don't lie on your back and work over-head." Sorry, couldn't resist. The medicos are looking at ear canal issues with a vision component. Would give my 8x10 photo of Westbrook Van Voorhis for a quick fix.
(buying a lift when I win the Lotto)
Told my doc about it and he said, "don't lie on your back and work over-head." Sorry, couldn't resist. The medicos are looking at ear canal issues with a vision component. Would give my 8x10 photo of Westbrook Van Voorhis for a quick fix.
(buying a lift when I win the Lotto)
#46
Le Mans Master
I haven't tackled any under-dash repairs yet, but I'll be certain to take the seat out when I do.
I hate having anything to do with brake fluid. Nasty stuff, and I suck a bleeding correctly. I'm glad I was able to remove the calipers to get access to the rotors and parking brake without disconnecting the rear brake line. If I go to stainless hoses, I may just have a shop do the whole job.
The PO had the trailing arm bushings and rear leaf spring replaced, and the rear differential rebuilt, so hopefully that will spare me some future pain.
I hate having anything to do with brake fluid. Nasty stuff, and I suck a bleeding correctly. I'm glad I was able to remove the calipers to get access to the rotors and parking brake without disconnecting the rear brake line. If I go to stainless hoses, I may just have a shop do the whole job.
The PO had the trailing arm bushings and rear leaf spring replaced, and the rear differential rebuilt, so hopefully that will spare me some future pain.
#47
Safety Car
something I have never done, and would not do, I would sell the car first..
the dash and the brake booster both get to come apart on this one and are just the tip of the iceberg... is bird cage replacement.
the dash and the brake booster both get to come apart on this one and are just the tip of the iceberg... is bird cage replacement.
#48
I'm struggling with what I like about working on these cars.
#53
Melting Slicks
Member Since: Dec 2016
Location: Central Bucks County, Pennsylvania
Posts: 3,181
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I use to have hair on my head, that was before I pulled it all out while trying to get a power window motor back in the door.
With one hand, reaching through a small cutout I'm supposed to hold the motor tight to the window regulator to engage the gears, hold the cover plate, line up the holes and screw in the bolts holding everything together - all with just a couple of fingers!. I wonder how much a shop would charge to do this?
With one hand, reaching through a small cutout I'm supposed to hold the motor tight to the window regulator to engage the gears, hold the cover plate, line up the holes and screw in the bolts holding everything together - all with just a couple of fingers!. I wonder how much a shop would charge to do this?
#55
Former Vendor
Member Since: Aug 2006
Location: Jeffersonville Indiana 812-288-7103
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St. Jude Donor '08-'09-'10-'11-'12-'13-'14-'15
From someone that deals with all the above issues on a weekly basis...
1) Trailing arms... Not a big deal.. If we can't get the bolt out the time to fight it (in cost to the customer) exceeds the cost of a new arm so we zip out the plasma cutter and they are out quick.
2) I don't cant lay on my back to do dash repairs... when you don't bend this isn't an option... To do dash repairs, for me.. easier to yank the column and pull the pad. Six bolts to pull the column and then you can sit in the driver seat pull the pad and rest it on your legs.
3) Power brake booster replacement... Neat trick.. It takes two swivels and two 12" extensions. Wrap the swivels with electrical tape put it on the nut and then hit it with the impact... zips those nuts right off the booster. Since this requires getting under the dash I defer to my helpers..
I have to agree with Joe. I don't care if I ever do another bird cage replacement in my life.
Windshield frames used to be a hindrance, so I built a jig. Frame replacement is a nightmare but just a time eater.. but try pricing and doing a bird cage replacement. We won't do this job again... it takes up too much time and the cost to the customer will in most cases exceed the value of the car when completed.
IMHO,
Ernie
#57
Le Mans Master
From someone that deals with all the above issues on a weekly basis...
1) Trailing arms... Not a big deal.. If we can't get the bolt out the time to fight it (in cost to the customer) exceeds the cost of a new arm so we zip out the plasma cutter and they are out quick.
2) I don't cant lay on my back to do dash repairs... when you don't bend this isn't an option... To do dash repairs, for me.. easier to yank the column and pull the pad. Six bolts to pull the column and then you can sit in the driver seat pull the pad and rest it on your legs.
3) Power brake booster replacement... Neat trick.. It takes two swivels and two 12" extensions. Wrap the swivels with electrical tape put it on the nut and then hit it with the impact... zips those nuts right off the booster. Since this requires getting under the dash I defer to my helpers..
I have to agree with Joe. I don't care if I ever do another bird cage replacement in my life.
Windshield frames used to be a hindrance, so I built a jig. Frame replacement is a nightmare but just a time eater.. but try pricing and doing a bird cage replacement. We won't do this job again... it takes up too much time and the cost to the customer will in most cases exceed the value of the car when completed.
IMHO,
Ernie
#58
Instructor
From someone that deals with all the above issues on a weekly basis...
1) Trailing arms... Not a big deal.. If we can't get the bolt out the time to fight it (in cost to the customer) exceeds the cost of a new arm so we zip out the plasma cutter and they are out quick.
2) I don't cant lay on my back to do dash repairs... when you don't bend this isn't an option... To do dash repairs, for me.. easier to yank the column and pull the pad. Six bolts to pull the column and then you can sit in the driver seat pull the pad and rest it on your legs.
3) Power brake booster replacement... Neat trick.. It takes two swivels and two 12" extensions. Wrap the swivels with electrical tape put it on the nut and then hit it with the impact... zips those nuts right off the booster. Since this requires getting under the dash I defer to my helpers..
I have to agree with Joe. I don't care if I ever do another bird cage replacement in my life.
Windshield frames used to be a hindrance, so I built a jig. Frame replacement is a nightmare but just a time eater.. but try pricing and doing a bird cage replacement. We won't do this job again... it takes up too much time and the cost to the customer will in most cases exceed the value of the car when completed.
IMHO,
Ernie
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speedracer2 (04-02-2017)
#60
Le Mans Master