FINALLY! My '69 vert
#41
Drifting
Thread Starter
I'm really happy with the power brake conversion. I bought the kit from Zips for $328 shipped, which gets you the power booster, power master cylinder, brake switch striker, intake manifold vacuum fitting, and all hardware and hose. Two items to mention...the booster is a rebuilt unit, which I'm fine with, but it came with bare metal, not painted as shown in the ad. Took some time to prep and paint it. Second, depending on your vacuum setup, you may need a different vacuum fitting than the two port one that's included. My car's an automatic, so I had to source a 3 port fitting...large port for the booster and the other two for the transmission vacuum modulator and the headlights and wiper door.
#42
Race Director
Nice work! I particularly like the idea of using bed liner in the rear compartment. I know it isn't really visible but I have some repairs in my battery compartment and that makes it look even crappyer. This might be just the ticket.
We should do a local run down one of the reservoir roads like the one to Horseshoe Lakes. A good test for your suspension.
We should do a local run down one of the reservoir roads like the one to Horseshoe Lakes. A good test for your suspension.
#43
Melting Slicks
Member Since: Apr 2008
Location: Russell Ontario
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St. Jude Donor '09
Great Info RJ , I'll look into it for the booster , I took mine out for it's 1st ride a few weeks ago and came back , white cloud of smoke beside the front wheel , the right front caliper was seized , so I'll re-build it and maybe order the booster . Thanks
PS I'm in for the Horseshoe lakes ride , but it may take me a few days to get to meet up with you guys I'm only 39 hours away .
PS I'm in for the Horseshoe lakes ride , but it may take me a few days to get to meet up with you guys I'm only 39 hours away .
Last edited by RonR80; 05-30-2017 at 01:16 PM.
#44
Melting Slicks
Member Since: Apr 2008
Location: Russell Ontario
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St. Jude Donor '09
I noticed the bag with the rubber plugs for the carpet , I tried like a SOB to put these in , lub the plugs and all and even made a special tool to push them in , well I have none in so far .
#45
Drifting
Thread Starter
They are a tight fit. I inserted a long Allen wrench through the hole in the middle and used that to push them in, while simultaneously rotating the angle of pressure. Tried to get one side's lip through the hole, rotate a little and repeat. Worked for me.
#46
Drifting
Thread Starter
Not really sure why I woke up at 3 in the morning, but I'm wide awake. Maybe it's got to do with the thought of putting THIS all back together again.
I was working on getting the new carpet installed in the passenger side. Removed the seat, parking brake console, sill plate, kick panel, etc. Then started on the shift console. One thing leads to another, and before you know it...."Screw it, it's all got to come out and get cleaned, repaired, painted"... ad nauseum.
I found that the gauge bezel had been previously broken on one side at the thin part...after about 2 seconds, I was able to break the other side. Oops. I guess I'll be looking into repair or replacement options.
The stock stereo needed to come out anyway, as it never worked. The top was all oily, courtesy of a small leak at the oil pressure gauge fitting.
Most of the gauge light bulbs were burned out, so I'll replace those.
I'm sure I'll find more items needing attention as I go. Ain't it funny how one fairly simple carpet install project breeds 3 or 4 other projects?
Anyway, after the dust cleared, and I got things cleaned up, I was able to lay down some insulation, at least.
It'll be about a week and a half before I can do anything else. Taking a trip today to go back home for my brother's wedding, then a business trip next week.
I was working on getting the new carpet installed in the passenger side. Removed the seat, parking brake console, sill plate, kick panel, etc. Then started on the shift console. One thing leads to another, and before you know it...."Screw it, it's all got to come out and get cleaned, repaired, painted"... ad nauseum.
I found that the gauge bezel had been previously broken on one side at the thin part...after about 2 seconds, I was able to break the other side. Oops. I guess I'll be looking into repair or replacement options.
The stock stereo needed to come out anyway, as it never worked. The top was all oily, courtesy of a small leak at the oil pressure gauge fitting.
Most of the gauge light bulbs were burned out, so I'll replace those.
I'm sure I'll find more items needing attention as I go. Ain't it funny how one fairly simple carpet install project breeds 3 or 4 other projects?
Anyway, after the dust cleared, and I got things cleaned up, I was able to lay down some insulation, at least.
It'll be about a week and a half before I can do anything else. Taking a trip today to go back home for my brother's wedding, then a business trip next week.
#47
Melting Slicks
Member Since: Apr 2008
Location: Russell Ontario
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St. Jude Donor '09
Jesus , now I won't be able to sleep . I don't like electrical , on my 80 the heater main wire had a broken terminal right in the fuse box , it took me forever to get it apart, and 2yrs to find. I kept putting it off.
#48
Drifting
Thread Starter
Making some slooooowwww progress.
If I'd known how long a simple carpet install would take...
Actually, I enjoy fixing things and making them look like new, so it hasn't been all bad. However, there have definitely been some detours so far.
Removing the consoles has led to needing to repair the center gauge bezel. Separate thread here: https://www.corvetteforum.com/forums...int-match.html
While that is out, I'll be converting to an electric oil gauge. The old one leaked all over the original radio, which was inoperable when I bought the car. Coincidence?
To add fuel to the fire, when I removed the old carpet in the driver's footwell, I found an old fiberglass repair that I think was done by a 6 year old.
Firewall side...
So, I'll be repairing that sometime soon, but it delays the whole new carpet thing.
I did manage to finish installing the carpet on the wall behind the seats and on the passenger foot well.
I decided to mount the seat belt, belt bracket, and seat track on top of the carpet, rather than making lots of cut outs. I also replaced the old bolts with black oxide button head bolts. I think this makes for a much cleaner look.
More to come!
If I'd known how long a simple carpet install would take...
Actually, I enjoy fixing things and making them look like new, so it hasn't been all bad. However, there have definitely been some detours so far.
Removing the consoles has led to needing to repair the center gauge bezel. Separate thread here: https://www.corvetteforum.com/forums...int-match.html
While that is out, I'll be converting to an electric oil gauge. The old one leaked all over the original radio, which was inoperable when I bought the car. Coincidence?
To add fuel to the fire, when I removed the old carpet in the driver's footwell, I found an old fiberglass repair that I think was done by a 6 year old.
Firewall side...
So, I'll be repairing that sometime soon, but it delays the whole new carpet thing.
I did manage to finish installing the carpet on the wall behind the seats and on the passenger foot well.
I decided to mount the seat belt, belt bracket, and seat track on top of the carpet, rather than making lots of cut outs. I also replaced the old bolts with black oxide button head bolts. I think this makes for a much cleaner look.
More to come!
#49
Making some slooooowwww progress.
If I'd known how long a simple carpet install would take...
Actually, I enjoy fixing things and making them look like new, so it hasn't been all bad. However, there have definitely been some detours so far.
Removing the consoles has led to needing to repair the center gauge bezel. Separate thread here: https://www.corvetteforum.com/forums...int-match.html
While that is out, I'll be converting to an electric oil gauge. The old one leaked all over the original radio, which was inoperable when I bought the car. Coincidence?
To add fuel to the fire, when I removed the old carpet in the driver's footwell, I found an old fiberglass repair that I think was done by a 6 year old.
Firewall side...
So, I'll be repairing that sometime soon, but it delays the whole new carpet thing.
I did manage to finish installing the carpet on the wall behind the seats and on the passenger foot well.
I decided to mount the seat belt, belt bracket, and seat track on top of the carpet, rather than making lots of cut outs. I also replaced the old bolts with black oxide button head bolts. I think this makes for a much cleaner look.
More to come!
If I'd known how long a simple carpet install would take...
Actually, I enjoy fixing things and making them look like new, so it hasn't been all bad. However, there have definitely been some detours so far.
Removing the consoles has led to needing to repair the center gauge bezel. Separate thread here: https://www.corvetteforum.com/forums...int-match.html
While that is out, I'll be converting to an electric oil gauge. The old one leaked all over the original radio, which was inoperable when I bought the car. Coincidence?
To add fuel to the fire, when I removed the old carpet in the driver's footwell, I found an old fiberglass repair that I think was done by a 6 year old.
Firewall side...
So, I'll be repairing that sometime soon, but it delays the whole new carpet thing.
I did manage to finish installing the carpet on the wall behind the seats and on the passenger foot well.
I decided to mount the seat belt, belt bracket, and seat track on top of the carpet, rather than making lots of cut outs. I also replaced the old bolts with black oxide button head bolts. I think this makes for a much cleaner look.
More to come!
RVZIO
#50
Melting Slicks
Member Since: Apr 2008
Location: Russell Ontario
Posts: 2,537
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St. Jude Donor '09
Looks great , patience is the thing here , which I have none , but great job, I'm talking to a few vendor's about seats and door panels , I'm half a$$ thinking on doing the seat foams and covers myself.
#52
Drifting
Thread Starter
I'm not saying the fit is perfect...and there's been another recent thread flaming the fit of ACC carpet. But, with some patience, massaging, careful trimming, and a bit of contact cement in strategic places, I've been happy with it. I think some of those who are unhappy with it maybe expect it to drop in place and adhere itself to the floor.
I'm with you on the dislike of just lap belts. Any front end impact would put my face into the steering column.
I plan on adding headrests back on the seats, for a similar reason. Rear end impact would make me look like a Pez dispenser!
#53
The carpet is ACC, but I sourced it through stockinteriors dot com.
I'm not saying the fit is perfect...and there's been another recent thread flaming the fit of ACC carpet. But, with some patience, massaging, careful trimming, and a bit of contact cement in strategic places, I've been happy with it. I think some of those who are unhappy with it maybe expect it to drop in place and adhere itself to the floor.
I'm not saying the fit is perfect...and there's been another recent thread flaming the fit of ACC carpet. But, with some patience, massaging, careful trimming, and a bit of contact cement in strategic places, I've been happy with it. I think some of those who are unhappy with it maybe expect it to drop in place and adhere itself to the floor.
#54
Race Director
Nice looking '69 you have there. I have a power brake kit that I've never installed on my '70, you've peaked my need to install it now!
And I think I have the same tennis ***** hanging in my garage too!
Good luck on your work, keep the pictures rolling in!
And I think I have the same tennis ***** hanging in my garage too!
Good luck on your work, keep the pictures rolling in!
#55
Drifting
Thread Starter
Work on the driver's footwell continues...
I had to make some cuts to the previous fiberglass repair patch to remove it, but most of it came out in one big chunk! I was mucho happy about that (saved me a bunch of grinding).
Guess this pic shows what kind of bond you get with poor prep work.
Footwell cleaned up. Getting ready to prep for the repair.
Taking a cue from DUB's thread in the body repair section, here's a backlit pic to show the extent of the cracks.
I'm working on the repair today. More to come!
I had to make some cuts to the previous fiberglass repair patch to remove it, but most of it came out in one big chunk! I was mucho happy about that (saved me a bunch of grinding).
Guess this pic shows what kind of bond you get with poor prep work.
Footwell cleaned up. Getting ready to prep for the repair.
Taking a cue from DUB's thread in the body repair section, here's a backlit pic to show the extent of the cracks.
I'm working on the repair today. More to come!
#56
Drifting
Thread Starter
Got the repair section ground down. Cleaned it a couple times with acetone and let it dry. Then I taped the front side of the cracks to keep the VPA from oozing through to the outside. You can also see in this pic my little custom clamp to keep the cracked pieces in place. I used a couple threaded drywall anchors, some pieces of metal strapping, and some washers.
The first round of VPA has set up, allowing me to move my clamps to other areas and continue with the bonding process.
Now I've got the cracks stabilized and can remove the clamps. I'll grind the areas back down and VPA the holes where the clamps were at, then grind those areas smooth.
Next part of the process will be new fiberglass. Stay tuned!
The first round of VPA has set up, allowing me to move my clamps to other areas and continue with the bonding process.
Now I've got the cracks stabilized and can remove the clamps. I'll grind the areas back down and VPA the holes where the clamps were at, then grind those areas smooth.
Next part of the process will be new fiberglass. Stay tuned!
#57
Nam Labrat
Member Since: Sep 2013
Location: New Orleans Loo-z-anna
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Looking good!
#58
Race Director
I read what you wrote and I am assuming that I read what you wrote correctly....and that is that tou DID grind the inside of the floor board areas BEFORE you applied the VPA???
If YES...then GREAT!
Just to make it easier on you ( unless you already planned on doing it) II would grind the VPA flat as possible so you can apply the mat and resin a bit easier...instead of having humps and bumps in the VPA..which can cause for air pockets in your lamination IF the humps and bumps are big enough.
DUB
If YES...then GREAT!
Just to make it easier on you ( unless you already planned on doing it) II would grind the VPA flat as possible so you can apply the mat and resin a bit easier...instead of having humps and bumps in the VPA..which can cause for air pockets in your lamination IF the humps and bumps are big enough.
DUB
Last edited by DUB; 07-03-2017 at 05:17 PM.
#59
Drifting
Thread Starter
Thanks, Doorgunner. I'm anxious to get her back on the road!
Yes, absolutely! I ground about 2" on either side of the cracks and beveled the edges of the cracks. I will also grind the VPA back flat and smooth BEFORE I start with the fiberglass.
Per your thread in the body section, I bought a Rolok fitting and abrasive pads for my angle grinder/drill and it was just the ticket.
Rick
I read what you wrote and I am assuming that I read what you wrote correctly....and that is that you DID grind the inside of the floor board areas BEFORE you applied the VPA???
If YES...then GREAT!
Just to make it easier on you ( unless you already planned on doing it) II would grind the VPA flat as possible so you can apply the mat and resin a bit easier...instead of having humps and bumps in the VPA..which can cause for air pockets in your lamination IF the humps and bumps are big enough.
DUB
If YES...then GREAT!
Just to make it easier on you ( unless you already planned on doing it) II would grind the VPA flat as possible so you can apply the mat and resin a bit easier...instead of having humps and bumps in the VPA..which can cause for air pockets in your lamination IF the humps and bumps are big enough.
DUB
Per your thread in the body section, I bought a Rolok fitting and abrasive pads for my angle grinder/drill and it was just the ticket.
Rick
#60
Race Director
Yes, absolutely! I ground about 2" on either side of the cracks and beveled the edges of the cracks. I will also grind the VPA back flat and smooth BEFORE I start with the fiberglass.
Per your thread in the body section, I bought a Rolok fitting and abrasive pads for my angle grinder/drill and it was just the ticket.
Rick
Per your thread in the body section, I bought a Rolok fitting and abrasive pads for my angle grinder/drill and it was just the ticket.
Rick
Glad to read something I did here on the forum helped someone.
Seems that you are well on your way to getting this repaired and SOLID again.
DUB
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