Cancer in the Birdcage (Large Pics)
#1
Burning Brakes
Thread Starter
I thought that I would toss in a little update here.
I know that it's been a while for this but I went on vacation for two weeks, messed up my back again and got the flu which turned into pneumonia.
Well I finally got back to the old girl this past weekend.
I removed the entire front bumper and grills.
I removed the headlight assemblies and vacuum hoses and wiring.
I removed the vacuum canisters on the inside drivers side fender.
I removed the entire AC system
NO rust on the radiator mounting frame
But I found some on the AC unit itself where it mounts to the firewall.
Its got a nice big hole about 3” by 9”
I started to break the seals where the doghouse meets the firewall/birdcage.
I got nervous though and stopped.
The stuff that seals it together is tough. It looks like bondo and is a pita.
I'm worried about spliting the fiberglass instead of the seam.
It wasn't coming off very easy and I needed to check online and see what I was doing.
Good thing too, because I was trying to separate the wrong area.
Here are some pics of the progress so far.
Disregard the colored lines and markings; I think I got it figured out.
DO NOT REMOVE THAT PART!
IT IS NOT NECESSARYundefined
One day she will be back together again.
I know that it's been a while for this but I went on vacation for two weeks, messed up my back again and got the flu which turned into pneumonia.
Well I finally got back to the old girl this past weekend.
I removed the entire front bumper and grills.
I removed the headlight assemblies and vacuum hoses and wiring.
I removed the vacuum canisters on the inside drivers side fender.
I removed the entire AC system
NO rust on the radiator mounting frame
But I found some on the AC unit itself where it mounts to the firewall.
Its got a nice big hole about 3” by 9”
I started to break the seals where the doghouse meets the firewall/birdcage.
I got nervous though and stopped.
The stuff that seals it together is tough. It looks like bondo and is a pita.
I'm worried about spliting the fiberglass instead of the seam.
It wasn't coming off very easy and I needed to check online and see what I was doing.
Good thing too, because I was trying to separate the wrong area.
Here are some pics of the progress so far.
Disregard the colored lines and markings; I think I got it figured out.
DO NOT REMOVE THAT PART!
IT IS NOT NECESSARYundefined
One day she will be back together again.
Last edited by kortensi; 08-09-2005 at 11:15 PM.
#3
Race Director
If you or anyone else is interested I have a rust free `71 firewall back coupe rear clip for sale.....with the AC box. e-mail DIRECT if interested!!
redvetracr@msn.com
redvetracr@msn.com
#4
Burning Brakes
Thread Starter
new updates
Hey guys, I'm back.
I'm not sure where the first 6 or 7 pages of this post went.
I finally got back in the garage and started back up on removing the front clip. This has been the toughest thing that I have ever done on this car, so far. Let’s just say that the bonding agent that was used worked really well. I started by trying to slowly chip away at the seams and pry it apart. This does not work very well. For anyone attempting to do this, go out and buy a good heat gun. Once I got the bonding agent heated up, it came apart a lot easier. The drivers side took about 10 hours total and the passenger side, where I used the heat gun, only took about 1 1/2 hours. I split the fiberglass in several places on the driver’s side but the passenger side came off in great shape. Here are some of the pics that I took after it was off. I have a bunch more in higher detail if anyone else is going to attempt this and wants to see how I messed it up.
I'm not sure where the first 6 or 7 pages of this post went.
I finally got back in the garage and started back up on removing the front clip. This has been the toughest thing that I have ever done on this car, so far. Let’s just say that the bonding agent that was used worked really well. I started by trying to slowly chip away at the seams and pry it apart. This does not work very well. For anyone attempting to do this, go out and buy a good heat gun. Once I got the bonding agent heated up, it came apart a lot easier. The drivers side took about 10 hours total and the passenger side, where I used the heat gun, only took about 1 1/2 hours. I split the fiberglass in several places on the driver’s side but the passenger side came off in great shape. Here are some of the pics that I took after it was off. I have a bunch more in higher detail if anyone else is going to attempt this and wants to see how I messed it up.
Last edited by kortensi; 05-31-2005 at 05:35 PM.
#8
Burning Brakes
Thread Starter
Thanks, it’s definitely not as bad as some of the others that I've seen around the forum. I still want her to be pristine when she is done. I'm going to try out my new welding skills (I just took a class) and see if I can fix her up. If not, I will see about buying the rear clip or birdcage and just putting the pieces together.
KO
KO
#10
Keep the updates and pictures coming-great stuff. I have just started taking the cage out of my donor car-no fire wall, only the rear clip, so I am having to learn how to separate the glass on the rear door panel. Trying to get as much practice in as I can before I tackle the front clip.
How much heat does it take to get the bonding agent soft?
How much heat does it take to get the bonding agent soft?
#11
Le Mans Master
I could use some more info on what was involved in removing the front clip and how much heat and exactly where you applied the heat to soften the bonding agent.
I will be doing this to a '73 convertable soon!
I will be doing this to a '73 convertable soon!
#12
Burning Brakes
Thread Starter
Originally Posted by RPOZ4Z
I could use some more info on what was involved in removing the front clip and how much heat and exactly where you applied the heat to soften the bonding agent.
I will be doing this to a '73 convertable soon!
I will be doing this to a '73 convertable soon!
I've got all of these pics at work.
I'll draw some updated lines on them and get the type of heat gun I used.
I picked it up from Sears, I think.
KO
#13
Burning Brakes
Thread Starter
heat gun
Here is the heat gun that I got.
I'm pretty sure that I bought it at Sears.
I had the setting around 7.
When I had it on a higher setting than that, the paint started to bubble.
I will still get the detailed pics of where it was separated for you; I just haven't had a chance yet.
I'm pretty sure that I bought it at Sears.
I had the setting around 7.
When I had it on a higher setting than that, the paint started to bubble.
I will still get the detailed pics of where it was separated for you; I just haven't had a chance yet.
#14
Le Mans Master
nice!
Thanks!
I have a heat gun that I would like to try and use, I'm not worried about the paint, there isn't any on the car!
Thanks!
I have a heat gun that I would like to try and use, I'm not worried about the paint, there isn't any on the car!