rag joint rebuild
Questions:
1) If I machine up my own replacement pins to match the factory ones and have them peened over like the originals using the rubber replacement disc should I be OK? (kit pins/bolts are not correct dimensionally)
2) Should the pins be heat treated (case hardened) or is a std. carbon steel ok to use?
I would like to rebuild my original unit vs. the price of a new one. I have access to CNC lathes, peening machines and/or a press to hit the end.
Thanks
Gary,
You got there first.
Jim
PS There were two different rubber and cotton cloth laminated discs. Those with manual steering (and all Corvettes) had 7 laminations. So the disc was nearly all cloth with a little neoprene rubber in between holding it together. It was quite stiff for better handling and road feel.
Those for power steering applications had only 4 laminations. Therefore, more rubber and less cloth. This disc isolated the hydraulic noises from the gear valve. It also absorbed road shocks and inputs better than the manual steering disc.
Both discs were the same thickness (0.38 inch as I recall).
Both discs had metal screening molded into the face of the disc to pass horn relay current through the flexible coupling unit, down through the steering gear into the chassis.
All rebuild kits that I have seen were always 4 ply not 7. And none featured any method of providing a ground path.
I am quite sure that the GM stop pins were not hardened. They were probably cold formed so the surface was work hardened. But there was no heat treatment.
Last edited by Jim Shea; Feb 26, 2008 at 05:38 PM.
Let me first say I totally respect your feedback,guidance & experience. I follow/read your posts regularly. Thank you. I will take your advise and get a GM joint. I am also curious by nature... I am going to play around with the pins, riveting process etc. Having access to machines and processes just makes it fun. Thanks again for your advice!
Respectively,
Joe
one for the 67-e69 and 2 for the 63-66 std or tele column.
The 67-82 are still avail the early ones discontinued a long time now.













