C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Pulley problems with new engine?

Thread Tools
 
Search this Thread
 
Old Aug 21, 2008 | 03:54 PM
  #1  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default Pulley problems with new engine?

got a few problems with my new engine and old 78 vette pulleys

some pics to explain
http://s206.photobucket.com/albums/b...t=DSC00641.jpg

the two pelleys seem to be touching, too big??

http://s206.photobucket.com/albums/b...t=DSC00640.jpg

not on same bit?, need shims or ?

http://s206.photobucket.com/albums/b...t=DSC00639.jpg

http://s206.photobucket.com/albums/b...t=DSC00638.jpg

its scraping againest water pump?, shims?

http://s206.photobucket.com/albums/b...t=DSC00636.jpg

pic of water pump length

http://s206.photobucket.com/albums/b...t=DSC00635.jpg

pic of front end

http://s206.photobucket.com/albums/b...t=DSC00632.jpg

pic of balancer, its a pro sport

can anyone help me?

would I be better buying a nice march pulley kit, are they are simple bolt on kit??

thanks

dave
Reply
Old Aug 21, 2008 | 03:58 PM
  #2  
Vette79C3's Avatar
Vette79C3
Pro
10 Year Member
 
Joined: Jul 2008
Posts: 699
Likes: 3
From: Millersville, MD
Default

I can tell you from personal experience that you will probably have to use a grinder on the water pump to provide some clearance for the pulley's. I just went through this a few months ago. It's a Stewart Water Pump, right?
Reply
Old Aug 21, 2008 | 04:09 PM
  #3  
V77Vette's Avatar
V77Vette
Instructor
 
Joined: Dec 2007
Posts: 247
Likes: 0
From: Sanderson Texas
Default

Reply
Old Aug 21, 2008 | 05:22 PM
  #4  
larrywalk's Avatar
larrywalk
Melting Slicks
20 Year Member
Veteran: Marine Corps
Liked
Loved
 
Joined: Oct 2002
Posts: 2,317
Likes: 111
From: St Louis MO
Default

You have the opposite problem as this poster:
http://forums.corvetteforum.com/show....php?t=2111148

It is important to know that the SHORT SBC water pump comes in TWO different lengths - the one with a 5/8 inch pilot diameter is ~3/16 shorter than the later one with a 3/4 inch pilot, which is used on SBC Corvettes '71 and later. It appears that you have a the shorter of the two on your motor.

To fix, you can replace the water pump to one specific for your model year, or add some shims between the water pump pulley flange and the pulley.

If you find that the pulleys are rubbing, use a smaller diameter crankshaft pulley such as that used for the L82 instead of the L48.

Reply
Old Aug 21, 2008 | 06:08 PM
  #5  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

Originally Posted by Vette79C3
I can tell you from personal experience that you will probably have to use a grinder on the water pump to provide some clearance for the pulley's. I just went through this a few months ago. It's a Stewart Water Pump, right?
not sure which water pump it is?, but it wont help it line up with crank shaft pulley, grinding the top bit of the water pump?

dave

Last edited by corvettedave383; Aug 21, 2008 at 06:11 PM.
Reply
Old Aug 21, 2008 | 06:18 PM
  #6  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

Originally Posted by larrywalk
You have the opposite problem as this poster:
http://forums.corvetteforum.com/show....php?t=2111148

It is important to know that the SHORT SBC water pump comes in TWO different lengths - the one with a 5/8 inch pilot diameter is ~3/16 shorter than the later one with a 3/4 inch pilot, which is used on SBC Corvettes '71 and later. It appears that you have a the shorter of the two on your motor.

To fix, you can replace the water pump to one specific for your model year, or add some shims between the water pump pulley flange and the pulley.

If you find that the pulleys are rubbing, use a smaller diameter crankshaft pulley such as that used for the L82 instead of the L48.

is it ok to have a small gap between the balancer and crank shaft pulley, or is it ment to be flush, hard up againest it??

dave
Reply
Old Aug 21, 2008 | 06:20 PM
  #7  
pws69's Avatar
pws69
Melting Slicks
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Nov 2001
Posts: 2,668
Likes: 43
From: Eastern US XX
Default

You have a W/P pulley with a 3/4 hole on a W/P with a 5/8 shaft - that's simply wrong and should not be done (the shaft is what centers the pulley, not the bolts) - for a 78, you should be using a W/P with a 3/4 shaft, however, if the pulleys are touching, it's possible that that both W/P and pulley are wrong. Also, if those pulley grooves are aligned now, then it is also possible the crank pulley is incorrect!

Last edited by pws69; Aug 21, 2008 at 06:23 PM.
Reply
Old Aug 21, 2008 | 06:31 PM
  #8  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

Originally Posted by pws69
You have a W/P pulley with a 3/4 hole on a W/P with a 5/8 shaft - that's simply wrong and should not be done (the shaft is what centers the pulley, not the bolts) - for a 78, you should be using a W/P with a 3/4 shaft, however, if the pulleys are touching, it's possible that that both W/P and pulley are wrong. Also, if those pulley grooves are aligned now, then it is also possible the crank pulley is incorrect!
thats fair enough, can you recomend the exact water pump to use(needs have good high flow rate, the engine goung to produce alot power in the near future, my present water pump has shims imbetween pump and block??

and you can recomend I nice set of pulleys for the vette, I only have alt, steering pump, no a/c.

can there be any issues with the timing chain cover and water pump?

cheers

dave
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Aug 21, 2008 | 07:28 PM
  #9  
pws69's Avatar
pws69
Melting Slicks
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Nov 2001
Posts: 2,668
Likes: 43
From: Eastern US XX
Default

Originally Posted by corvettedave383
thats fair enough, can you recomend the exact water pump to use(needs have good high flow rate, the engine goung to produce alot power in the near future, my present water pump has shims imbetween pump and block??
I have not used them, but from people I know have, the Edelbrock 8812 is a highly recommended pump for your application. Summit has them as part # EDL8812 - I will buy the 8810 for my 69 when the time comes.
and you can recomend I nice set of pulleys for the vette, I only have alt, steering pump, no a/c.
I suppose it depends on what you want to spend. Always a favorite are March pulleys if the price doesn't bother you.
can there be any issues with the timing chain cover and water pump?
With the correct pump and pulleys, there should not be.

cheers

dave
And the same back at ya!
Reply
Old Aug 21, 2008 | 07:51 PM
  #10  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

one other question, you can see that the crank shaft pulley hole is bigger than the pilot bit on the balancer, is that a problem??

cheers

dave
Reply
Old Aug 21, 2008 | 08:10 PM
  #11  
pws69's Avatar
pws69
Melting Slicks
20 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Nov 2001
Posts: 2,668
Likes: 43
From: Eastern US XX
Default

Originally Posted by corvettedave383
one other question, you can see that the crank shaft pulley hole is bigger than the pilot bit on the balancer, is that a problem??

cheers

dave
Yep! There should be a large, 1/4" thick washer on the damper bolt. Summit http://store.summitracing.com/partde...1&autoview=sku
Reply
Old Aug 22, 2008 | 12:25 AM
  #12  
Artsvette73's Avatar
Artsvette73
Drifting
 
Joined: Jan 2004
Posts: 1,991
Likes: 3
From: Piscataway NJ
Default

Originally Posted by corvettedave383
is it ok to have a small gap between the balancer and crank shaft pulley, or is it ment to be flush, hard up againest it??

dave
The crank pulley should be flush to the damper
Reply
Old Aug 22, 2008 | 01:32 AM
  #13  
larrywalk's Avatar
larrywalk
Melting Slicks
20 Year Member
Veteran: Marine Corps
Liked
Loved
 
Joined: Oct 2002
Posts: 2,317
Likes: 111
From: St Louis MO
Default

Originally Posted by corvettedave383
one other question, you can see that the crank shaft pulley hole is bigger than the pilot bit on the balancer, is that a problem??

cheers

dave
The crank pulleys have a rolled edge which fits tightly inside the large center hole of the balancer. The 3 3/8 diameter short bolts hold the crank pulley to the balancer; the large 7/16 diameter center bolt with very thick washer holds the balancer/pulley combination in place on the crankshaft.
Reply
Old Aug 22, 2008 | 03:28 AM
  #14  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

if we look at last photo, there seems to be a washer type thing on balancer, does that have to be removed then??, is ok to remove that, or will I upset balancer postion/timing etc?

dave
Reply
Old Aug 22, 2008 | 01:02 PM
  #15  
69Vett's Avatar
69Vett
Safety Car
15 Year Member
 
Joined: Oct 2007
Posts: 3,729
Likes: 267
From: Austin Texas
Corvette of the Year Winner 2017
2016 C3 of Year Finalist
Default

you can remove the center bolt. the balancer is pressed on, and keyed to the crank.
just make sure you reinstall the bolt and torque it down .
69VETT
Reply
Old Aug 22, 2008 | 02:16 PM
  #16  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

Originally Posted by 69Vett
you can remove the center bolt. the balancer is pressed on, and keyed to the crank.
just make sure you reinstall the bolt and torque it down .
69VETT
thanks for that info, what torque level for bolt?

dave
Reply
Old Aug 22, 2008 | 03:10 PM
  #17  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

ive tried undoing the balancer bolt, but it seems very tight, I just end up turnung engine over, what can I do to stop engine tuning over, all spark plugs are in?

which way for undoing, anti clockwise?

cheers

dave
Reply
Old Aug 22, 2008 | 04:01 PM
  #18  
69Vett's Avatar
69Vett
Safety Car
15 Year Member
 
Joined: Oct 2007
Posts: 3,729
Likes: 267
From: Austin Texas
Corvette of the Year Winner 2017
2016 C3 of Year Finalist
Default

counter-clock wise to remove the bolt.
you have to find a way to prohibt the motor from turning while breaking the bolt loose.
you can use another socket rachet on the other 3 bolts to lock it place, or just put the car in gear if 4 speed. I don't have the torque spec handy.
Bubba torque spec, torque it back almost as hard, as you use to break it loose.
Reply
Old Aug 22, 2008 | 04:44 PM
  #19  
corvettedave383's Avatar
corvettedave383
Thread Starter
Burning Brakes
10 Year Member
 
Joined: Apr 2008
Posts: 825
Likes: 40
From: Glasgow, Scotland
Default

Originally Posted by 69Vett
counter-clock wise to remove the bolt.
you have to find a way to prohibt the motor from turning while breaking the bolt loose.
you can use another socket rachet on the other 3 bolts to lock it place, or just put the car in gear if 4 speed. I don't have the torque spec handy.
Bubba torque spec, torque it back almost as hard, as you use to break it loose.
ok cheers, give that a go

dave
Reply

Get notified of new replies

To Pulley problems with new engine?





All times are GMT -4. The time now is 12:15 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE