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Muffler connection size question

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Old May 26, 2009 | 06:56 PM
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Default Muffler connection size question

I'm ready to order new mufflers but not sure about something.

If my system is going to be all 2.5 inch pipe, should the muffler connection also be exactly 2.5 or should it be a bit bigger at 3.0 so the 2.5 slips in or use some kind of transition fitting at the welded connection?

Maybe either size could be used and the shop can figure out how to connect without restricting anything? THX
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Old May 26, 2009 | 07:07 PM
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The slip fit connection on a 2 1/2 system will have one of the pipes slightly larger than 2 1/2 to allow the pipe to slip in.
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Old May 26, 2009 | 08:06 PM
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I forgot about that Gordo you're right the regular 2.5 pipe should have a flare to the end. So I can just order 2.5 ends on the muffler.
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Old May 26, 2009 | 11:08 PM
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Originally Posted by Surfer69
I'm ready to order new mufflers but not sure about something.

If my system is going to be all 2.5 inch pipe, should the muffler connection also be exactly 2.5 or should it be a bit bigger at 3.0 so the 2.5 slips in or use some kind of transition fitting at the welded connection?

Maybe either size could be used and the shop can figure out how to connect without restricting anything? THX
I have 3.5 in and out mufflers hooked on my 3 inch pipes. It makes for very little back pressure
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Old May 27, 2009 | 11:24 AM
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gkull, did you weld them straight up with the 3.0 going inside the 3.5 or did you have another fitting?
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Old May 27, 2009 | 11:36 AM
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Pipes are 'OD' outside diameter and mufflers are 'ID' inside diameter...therefore a 2 in tail or exhaust pipe with fit inside a 2 in muffler. Dont mix sizes on a system, they will be wrong unless specifically built that way or with a custom built system from a muffler shop that could be any size.
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