Interesting reading about headers......





John Lingenfelter on Modifying Small-Block Chevy Engines High Performance ... - John Lingenfelter - Google Books
http://books.google.com/books?id=GUC...0chevy&f=false
Last edited by gkull; Dec 4, 2013 at 08:13 PM.
The Best of Corvette for Corvette Enthusiasts
Last edited by Little Mouse; Dec 6, 2013 at 12:13 PM.
I still like Vizard's approach of using exhaust flow for primary size.
Waiting for the math post showing how to get a 5k torque peak for a mild 350 with a huge header ;-)
On this page you will find an article talking about David Vizard's method for finding the appropriate size of a primary by exhaust flow numbers.
http://www.popularhotrodding.com/tec.../photo_03.html
Now lets say we are using the much talked about AFR 195 Eliminator Street SF600 Aluminum heads (a high performance head by any standard but still streetable). We can get the average flow from the exhaust at .600" lift (not hard to come by in a street car) from this page here.
http://users.erols.com/srweiss/tablehdc.htm
That number is 215 CFM for that head.
Now apply this flow of 215CFM to Vizards chart posted above and what size does Vizard recommend.
It appears to be about 1.83 inches for an inside diameter. Wow that's even bigger than using the max torque or max HP number! What do you know????
Even at .500 inches lift If we apply the Vizard chart it comes out to 1.78" inches inside diameter or there about. Most any AFR head using this method is going to net a relatively large primary size it appears.
To see the torque formula see this thread.
http://forums.corvetteforum.com/c3-t...rformance.html
Now factor in the gauge of the pipe in order to get the outside diameter of the pipe needed to achieve this inside diameter. If using a 16 gauge pipe (.0625" thick) then you can get a 1 7/8" pipe with a 1.757 inside diameter or a 2.0" pipe with a 1.882 inside diameter.
There are many ways to skin a cat and maybe one is not much different than another. Maybe the max torque method or max HP method isn't so far off after all, as these would net a smaller primaries as most here advocate vs the vizard chart.
Last edited by REELAV8R; Dec 6, 2013 at 04:58 PM.
Header for a mild street 350 from another thread:
Lingenfelter: 1-5/8
Vizard: 1-5/8
REELAV8R: 1-7/8
Folks can "do the math" on their own
Last edited by billla; Dec 6, 2013 at 08:17 PM.
http://users.erols.com/srweiss/tablehdc.htm
That number is 215 CFM for that head.
Now apply this flow of 215CFM to Vizards chart posted above and what size does Vizard recommend.
It appears to be about 1.83 inches for an inside diameter. Wow that's even bigger than using the max torque or max HP number! What do you know????
Even at .500 inches lift If we apply the Vizard chart it comes out to 1.78" inches inside diameter or there about. Most any AFR head using this method is going to net a relatively large primary size it appears.



:grin:
I bet someone could work the numbers to help you come up with a way to bend that 2" H-pipe into a roll bar...and add another 1,000 HP
I'm thinking for some extra chrome look maybe run a pipe from the 4 inch tube over the outside of the body to the other side like one of those 4x4 skellator roll cages. No worry with doors just leave the window down start practicing your dukes of hazard window entry and exit form, be easy with the T-tops off.
Last edited by Little Mouse; Dec 8, 2013 at 10:54 AM.
Now for the non mathematicians among us (no slight is intended) there are on line calculators available for use. I personally prefer these calculators as it makes it easy to try multiple cams and primary sizes to see what may work best instead of slogging through lots of math.
Knowing how it was derived via the math is just interesting to some people and I know the engineers love it.
Here is one calculator that I found for just primary diameter. As it says, these diameters are inside diameters. So a little math does need to be used to convert that to outside diameter that you need to purchase to get that inside diameter.
http://www.can-of-whoopass.com/index...bmit=Calculate
This is a pretty cool calculator as it also allows you to see at what rpm your current header size will perform best at by inputing the ID and displacement, then getting an rpm spit out.
Or you can put in your peak torque rpm and header size and see what displacement those would be suited to.
Here is a commonly used cam that we can put into this calculator to get a header size.
http://www.compcams.com/Technical/Dy...68H-10_001.asp
It's peak torque occured at 3800 rpm.
Put that into the calculator with 355 CI and you get a pipe ID of 1.56".
Most headers are 18 gauge steel.
18 gauge is .047".
.047 * 2 = .094.
Add this to the 1.56" ID and you get a 1.654"OD.
1 5/8 is 1.625" or 1 3/4 is 1.75".
The 1 5/8 is only .0029"from 1.625, closer to the ideal size.
14 gauge steel however would be .075" * 2 = .15".
1.56 +.15= 1.71" or now a 1 3/4" header.. So know the gauge of steel that the header is made of to get the correct size.
If a 16 gauge steel is used then the number to use would be .0625*2= .125" added to the ID.
This is how to size a header diameter for optimum operation based on peak torque performance for your engine.
If you want to base the header size on some other parameter such as peak off idle performance, then some other method would need to be used.
Hope this helps clear up any confusion.
Last edited by Little Mouse; Dec 8, 2013 at 12:38 PM.









