Spals New Brushless Fans
#1
Former Vendor
Thread Starter
Spals New Brushless Fans
Spal has a new fan line called Nuova. These fans are superior to anything else on the market and standard equipment in the new C7 Corvette.
These fans are variable speed with integrated digital electronics. No PWM controller. Higher CFM ratings and "soft start" technology.
The 16" fan is the exact same mounting pattern. There is no dual fan package available at this time however we will be creating one on our own.
Here is more on the line....
http://www.dewitts.com/blogs/news
Wiring diagram
http://cdn.shopify.com/s/files/1/016.../Nuova.pdf?874
These fans are variable speed with integrated digital electronics. No PWM controller. Higher CFM ratings and "soft start" technology.
The 16" fan is the exact same mounting pattern. There is no dual fan package available at this time however we will be creating one on our own.
Here is more on the line....
http://www.dewitts.com/blogs/news
Wiring diagram
http://cdn.shopify.com/s/files/1/016.../Nuova.pdf?874
Last edited by Tom@Dewitt; 07-08-2014 at 09:34 PM. Reason: Fixed links
#2
Team Owner
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St. Jude Donor '05
Tom I have the 16 in spal (cant remember the model had an L?) along with your radiator...think this one is 2000 cfm or 2200??
Is it any longer, my fan JUST clears my wp pulley
Does this fan draw any more amps?
Also is there a way to make the fan turn off earlier I run a 160 stat have the 185 on/165 off switch (without running a controller)
I have an 80/120 amp alt I cant get a bigger one in with my pulley setup
Plugs are as is will yours plug right in? Running relay, etc. Like the soft start option
I run no power accessories, just MSD older halogen lights and the fan will the alt keep up Ok? Driven occasionally
Not sure I can afford your dual fan setup or have to rewire maybe this is the way to go-
Price?
Sorry for all the questions just want to perfect the cooling system
Is it any longer, my fan JUST clears my wp pulley
Does this fan draw any more amps?
Also is there a way to make the fan turn off earlier I run a 160 stat have the 185 on/165 off switch (without running a controller)
I have an 80/120 amp alt I cant get a bigger one in with my pulley setup
Plugs are as is will yours plug right in? Running relay, etc. Like the soft start option
I run no power accessories, just MSD older halogen lights and the fan will the alt keep up Ok? Driven occasionally
Not sure I can afford your dual fan setup or have to rewire maybe this is the way to go-
Price?
Sorry for all the questions just want to perfect the cooling system
#4
Nam Labrat
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Thanks..................I needed that!
Somebody stole the courtyard fountain waterpump technology!
And I'm glad they did....brushless fan motors HAVE to be gentler on the alternator than a brush-type motor!
#5
Pro
One of my other hobbies is large scale 3d rc helicopters... Been using brushless motors on them forever ! Waaaaay more efficient etc...
The fan speed cutting the air will be inherently noisy... Can't stop the noise of the wind over the fan blades...
Think you guys are on to something here though!
The fan speed cutting the air will be inherently noisy... Can't stop the noise of the wind over the fan blades...
Think you guys are on to something here though!
#6
Former Vendor
Thread Starter
Up untill now, all fans came with a CFM rating and that's how everyone evaluated the product. That CFM rating was based on zero static pressure or in other words, no restriction. The number was a baseline where all fans could be compared but no fan was ever used this way. When you mount the radiator in front of the fan you create a restriction. This restriction creates a vacuum or negative pressure that is typically measured in inches of mercury. The true measure of a fan is how it performs with a given restriction in front of it.
Below you find a link to a pdf page on our website. This page does not list a CFM rating but rather a curve. The curve is comparing a 16" brush type fan with a 17" brushless fan. Both fans would have been rated at about 2500 CFM in the old way of thinking but let's assume that your radiator, bugs, dirt, and a few wrapper creates a restriction of 0.8 H20 vacuum. The older brush fan would drop from 2500cfm to about 600cfm Nobody ever knew this, but that's what happens to all fans. Conversely the brushless fan only dropped to 1500 cfm, which is more than double the old technology.
Another reason the CFM ratings on the new brushless fan is not listed is because they are variable speed. They will only run at the speed they need to run to maintain the temperature of the sensor you selected.
Some have asked if they are quieter and the answer is, "they can be".
That is because the fans may be running at 1/2 speed instead of blasting away at full speed.
Keep in mind, this product is new and we need to develop packages and pricing for each application. This is not a thread "forsale" but rather a technical update. There are many additional benefits from the brushless technology. Shorter motors for more engine clearence, soft start with no inrush spikes, and variable speed.
Stay tuned
Data sheet download
http://cdn.shopify.com/s/files/1/016...107035.pdf?875
Below you find a link to a pdf page on our website. This page does not list a CFM rating but rather a curve. The curve is comparing a 16" brush type fan with a 17" brushless fan. Both fans would have been rated at about 2500 CFM in the old way of thinking but let's assume that your radiator, bugs, dirt, and a few wrapper creates a restriction of 0.8 H20 vacuum. The older brush fan would drop from 2500cfm to about 600cfm Nobody ever knew this, but that's what happens to all fans. Conversely the brushless fan only dropped to 1500 cfm, which is more than double the old technology.
Another reason the CFM ratings on the new brushless fan is not listed is because they are variable speed. They will only run at the speed they need to run to maintain the temperature of the sensor you selected.
Some have asked if they are quieter and the answer is, "they can be".
That is because the fans may be running at 1/2 speed instead of blasting away at full speed.
Keep in mind, this product is new and we need to develop packages and pricing for each application. This is not a thread "forsale" but rather a technical update. There are many additional benefits from the brushless technology. Shorter motors for more engine clearence, soft start with no inrush spikes, and variable speed.
Stay tuned
Data sheet download
http://cdn.shopify.com/s/files/1/016...107035.pdf?875
#8
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St. Jude Donor '05
Put me on the list when they are available
I dont care how much noise they make (cars too loud anyway) just like a kick **** fan setup. Sounds like they are a little "smarter" than the current style
I dont care how much noise they make (cars too loud anyway) just like a kick **** fan setup. Sounds like they are a little "smarter" than the current style
#10
Former Vendor
Thread Starter
Ok, now I am getting a little excited. Looking at the standard Spal dual 11" package (which is still one of the best fans out there) the static rating is 2400 cfm and that drops to about 1300 with a 0.8 H20.
If we were able to package two of the new 12" Nuova fans into a custom shroud, which I feel we can, the cfm rating at the same 0.8 H20 would be 2800 cfm. That is 2X the air flow under load. Pretty damm impressive.
If we were able to package two of the new 12" Nuova fans into a custom shroud, which I feel we can, the cfm rating at the same 0.8 H20 would be 2800 cfm. That is 2X the air flow under load. Pretty damm impressive.
Last edited by Tom@Dewitt; 06-25-2014 at 10:21 PM.
#11
Racer
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How exactly does the new motor reduce the amount of CFM drop at a give static pressure? I'm assuming the blade design and housing is still the same, just the motor is different. So how does the motor retain a better flow? Is it because the motor RPM is controlled whereas the brushed motors can drop without being controlled?
#12
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Also the sensor could be a PWM sensor instead an analog sensor. This is different then what used for the motor.
#13
Former Vendor
Thread Starter
How exactly does the new motor reduce the amount of CFM drop at a give static pressure? I'm assuming the blade design and housing is still the same, just the motor is different. So how does the motor retain a better flow? Is it because the motor RPM is controlled whereas the brushed motors can drop without being controlled?
#15
Former Vendor
Thread Starter
#16
Race Director
Like hp vs weight.... This would boil down to CFM vs max current draw
#18
Pro
Probly going to have to be some type of a sealed unit, brushless in runner... Dirt/water could be detrimental overall... Efficiency ratings are waaay better with brushless... My Helis are running 50+ volts with 160 amp speed controllers... Lol. But that's on my bigger Helis... There are many options out there for speed controllers and motors... At all varying voltages and sizes... Quality matters
Brushless motor technology is incredible, especially in the Rc hobby world ... I'm sure a great system with many failsafes can be applied to electric car fans running at 12 volts...
Who are you getting motors through?
Brushless motor technology is incredible, especially in the Rc hobby world ... I'm sure a great system with many failsafes can be applied to electric car fans running at 12 volts...
Who are you getting motors through?
#19
Le Mans Master
Ok, now I am getting a little excited. Looking at the standard Spal dual 11" package (which is still one of the best fans out there) the static rating is 2400 cfm and that drops to about 1300 with a 0.8 H20.
If we were able to package two of the new 12" Nuova fans into a custom shroud, which I feel we can, the cfm rating at the same 0.8 H20 would be 2800 cfm. That is 2X the air flow under load. Pretty damm impressive.
If we were able to package two of the new 12" Nuova fans into a custom shroud, which I feel we can, the cfm rating at the same 0.8 H20 would be 2800 cfm. That is 2X the air flow under load. Pretty damm impressive.
Keep us posted.. Hopefully these will bolt right up to the current spal shroud..
#20
Race Director
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Interesting product. I too would be interesting to see the input power or input current vs flow.
Fan input power is basically the pressure x flow divided by efficiency.
With Tom's second example, the pressure is the same and the flow is 2.15 times as much. The efficiency of the new blade design and brushless motor combined would have to 2.15 times better to balance out and still have the same input power and current. I have no doubts that the efficiency of the new design will be better, but I find it hard to believe it would be that much better.
Given that these new fans are a little bigger diameter(about +1" compared to the brush sizes), it would make sense that the blades are also larger and the motors have more power so they can drive the larger blades.
Fan input power is basically the pressure x flow divided by efficiency.
With Tom's second example, the pressure is the same and the flow is 2.15 times as much. The efficiency of the new blade design and brushless motor combined would have to 2.15 times better to balance out and still have the same input power and current. I have no doubts that the efficiency of the new design will be better, but I find it hard to believe it would be that much better.
Given that these new fans are a little bigger diameter(about +1" compared to the brush sizes), it would make sense that the blades are also larger and the motors have more power so they can drive the larger blades.