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C3 5.3L Truck Motor Swap

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Old 01-01-2016, 03:27 PM
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JGoodin86
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Default C3 5.3L Truck Motor Swap

I just wanted to share my recent ls swap on my 81 corvette.

I started with a 2001 5.3L Silverado motor, harness, computer, and accessories. Removed the fan, a/c, intake, oil pan, and exhaust manifolds.

I used a Hughes trans adapter and ovaled out the flexplate holes since I am bolting it up to stock th350 trans. I bought some billet motor mount adapters off eBay.

I have stock steering and used the Fbody oil pan, pickup, and windage tray. I also just cut down the truck oil dipstick and bent the tube a little to clear hood.

I used fbody exhaust manifolds and tapped the water pump outlets for some 90 degree street brass fittings from ace hardware. Then bought some dorman heater connection for the hoses. I did have to clearance the aarm a little to make more room.

I used all the truck accessories. Water pump need the straight thermostat housing. Power steering pump fit great. Just cut the return tube a little and the pressure line was actually the same threads as my stock line.

Now for the alternator. I cut the bracket in the normal place to clear the ls1 intake. I then cut alt bracket from bottom of the alternator straight down and over to the top of the power steering pump. Leaving the three main head bolt holes alone. I then made a brace from the lower right head hole to the outside alt hole. I relocated the idle pulley to the top alt bracket head hole. Just used a longer bolt from fastenal and some washers for spacer. Used a 101" belt, I think.

I installed a walbro 255 intake just hooked onto the stock pickup. Used a corvette regulator inside the frame below the heater and a/c housing. I used a lot of stuff from the stock truck fuel line and rail. Just flared the tubing. Found a flex hose for fuel injection. The ls1 fuel rail can be flipped around so the fuel port is on the passenger side. That is what I did.

I used stock ls1 intake and injectors. I used a stock truck throttle cable. Just cut the cable down a little and used a throttle stop kit from advance. I made a custom throttle cable bracket out of the stock truck one.

Installed a regular electric fan controlled by the truck pcm. I made a standalone harness using lt1swap website. I found the stock cel wire ground and connected the wire to my stock harness. Works great. I used stock maf and map sensor. I made a upper radiator tube with the stock temp sensor and a steam port fitting.

Air intake was out of some stuff I had laying around.

This was a very cheap and easy swap. Please ask any questions you have. Pm or text me 4172248528
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Old 01-01-2016, 05:14 PM
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tfi racing
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Cool,I always wondered if the was enough room in front of the engine to use the truck accessories,this is how I mounted my alternator,chopped down the truck mount and fabbed up a steel plate with an idler on it.

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Old 01-02-2016, 01:15 AM
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qwank
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Excellent work
Old 01-02-2016, 01:47 PM
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worship79
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Good job, thanks for the write-up!
Old 05-26-2017, 06:15 PM
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him5211
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Default Alt bracket

Originally Posted by JGoodin86
I just wanted to share my recent ls swap on my 81 corvette.

I started with a 2001 5.3L Silverado motor, harness, computer, and accessories. Removed the fan, a/c, intake, oil pan, and exhaust manifolds.

I used a Hughes trans adapter and ovaled out the flexplate holes since I am bolting it up to stock th350 trans. I bought some billet motor mount adapters off eBay.

I have stock steering and used the Fbody oil pan, pickup, and windage tray. I also just cut down the truck oil dipstick and bent the tube a little to clear hood.

I used fbody exhaust manifolds and tapped the water pump outlets for some 90 degree street brass fittings from ace hardware. Then bought some dorman heater connection for the hoses. I did have to clearance the aarm a little to make more room.

I used all the truck accessories. Water pump need the straight thermostat housing. Power steering pump fit great. Just cut the return tube a little and the pressure line was actually the same threads as my stock line.

Now for the alternator. I cut the bracket in the normal place to clear the ls1 intake. I then cut alt bracket from bottom of the alternator straight down and over to the top of the power steering pump. Leaving the three main head bolt holes alone. I then made a brace from the lower right head hole to the outside alt hole. I relocated the idle pulley to the top alt bracket head hole. Just used a longer bolt from fastenal and some washers for spacer. Used a 101" belt, I think.

I installed a walbro 255 intake just hooked onto the stock pickup. Used a corvette regulator inside the frame below the heater and a/c housing. I used a lot of stuff from the stock truck fuel line and rail. Just flared the tubing. Found a flex hose for fuel injection. The ls1 fuel rail can be flipped around so the fuel port is on the passenger side. That is what I did.

I used stock ls1 intake and injectors. I used a stock truck throttle cable. Just cut the cable down a little and used a throttle stop kit from advance. I made a custom throttle cable bracket out of the stock truck one.

Installed a regular electric fan controlled by the truck pcm. I made a standalone harness using lt1swap website. I found the stock cel wire ground and connected the wire to my stock harness. Works great. I used stock maf and map sensor. I made a upper radiator tube with the stock temp sensor and a steam port fitting.

Air intake was out of some stuff I had laying around.

This was a very cheap and easy swap. Please ask any questions you have. Pm or text me 4172248528
I am not sure how old this thread is but was wondering if you could show pictures and go into more detail about the alternator bracket mod. i currently just installed my 5.3ls in my 78 and the alternator is sticking up really high
Old 05-26-2017, 08:49 PM
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Originally Posted by him5211
I am not sure how old this thread is but was wondering if you could show pictures and go into more detail about the alternator bracket mod. i currently just installed my 5.3ls in my 78 and the alternator is sticking up really high
I can't get any pictures, but i cut the bracket from the inboard alternator hole down to a lower outboard hole. The rotated the alternator down and ran a piece of 1" angle between the bottom hole and the outboard alternator hole. Then had to cut out some of the angle to clear the belt
Old 05-27-2017, 07:09 AM
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holley505
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Nice to see more LS swaps. You should have changed the cam
Old 05-27-2017, 07:10 AM
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Originally Posted by holley505
Nice to see more LS swaps. You should have changed the cam
I have a 3800 stall, and am going to be getting Melrose headers and the Torquer v2 cam
Old 05-29-2017, 01:05 PM
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george2066
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Default what is next?

bolt on supercharger, OD trans

I have that engine in my silverado, about 325 hp stock

Last edited by george2066; 05-29-2017 at 01:07 PM.
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Old 05-29-2017, 01:46 PM
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Originally Posted by george2066
bolt on supercharger, OD trans

I have that engine in my silverado, about 325 hp stock
it has the 4l60e in it now. I will probably just cam and exhaust. Maybe ls6 intake
Old 05-29-2017, 02:43 PM
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ajrothm
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What did you do for gauges?


Looks like a great budget swap with good power potential.
Old 05-29-2017, 03:06 PM
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Originally Posted by ajrothm
What did you do for gauges?


Looks like a great budget swap with good power potential.
autometer electric Speedo and tach. Stock center ones
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Old 05-30-2017, 09:04 PM
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Richard Daugird
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Originally Posted by JGoodin86
it has the 4l60e in it now. I will probably just cam and exhaust. Maybe ls6 intake
I was wondering why you didn't go with OD; now I see you did. How is the performance?
Old 05-31-2017, 02:46 AM
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Originally Posted by Richard Daugird
I was wondering why you didn't go with OD; now I see you did. How is the performance?
a lot better on the highway.
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Old 06-07-2017, 02:25 AM
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stingraymaniac
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Great build, thinking of doing a similar transplant but with a 6.0 lq4 or lq9
Don't know if the accessories are the same on those?
Old 06-07-2017, 05:57 AM
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Originally Posted by stingraymaniac
Great build, thinking of doing a similar transplant but with a 6.0 lq4 or lq9
Don't know if the accessories are the same on those?
the accessories should be the same
Old 06-07-2017, 09:27 AM
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cv67
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truck intake works real good on the st
Wallowing out the holes on the flexplate can you elaborate?

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Old 06-07-2017, 09:30 AM
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JGoodin86
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Originally Posted by cuisinartvette
truck intake works real good on the st
Wallowing out the holes on the flexplate can you elaborate?
the th350 converter has a slightly different bolt pattern than the 4l60 flexplate.

when bolting a th350 to ls1 motor, you need a spacer and oblong the 3 bolt holes on the flexplate
Old 06-07-2017, 09:41 AM
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Nice!
Old 06-07-2017, 11:35 AM
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how do you do programming to run the T350?

reason Im asking is id like to run a T400 behind my 02 Silverado have no clue how to make it work...these 4l60es are pieces of crap and not cheap.

Last edited by cv67; 06-07-2017 at 11:36 AM.


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