C3 Tech/Performance V8 Technical Info, Internal Engine, External Engine, Basic Tech and Maintenance for the C3 Corvette
Sponsored by:
Sponsored by:

Should I rebuild these calipers

Old 12-18-2017, 11:48 PM
  #1  
gleninsandiego
Safety Car
Thread Starter
 
gleninsandiego's Avatar
 
Member Since: Jun 2004
Location: La Mesa CA
Posts: 3,820
Received 1,065 Likes on 583 Posts

Default Should I rebuild these calipers

These calipers came off of my 69 project. They appear to have been rebuilt at some point, and do have stainless sleeves. However they are leaking past the seals and the pistons don't pop all the way out on some.

Is it worth me messing around and trying to rebuild them or replace the seals? Is this difficult to do myself? What seals the caliper halves together if I take them apart.
Do the lip seals need to be replaced or can they be cleaned up and reused. I understand lip seals leak if not used





Thanks
Glenn in San Diego
Old 12-19-2017, 04:41 AM
  #2  
bazza77
Melting Slicks
 
bazza77's Avatar
 
Member Since: Jul 2010
Location: perth western australia
Posts: 3,097
Received 599 Likes on 533 Posts

Default

I have read it on here this is why you should rebuild brakes near the end of a project and you have the dilemma now , not your fault of course . Those look like they aren't even used once !

How do you know they are stainless lined , you cant see inside with the dust boot on them ? Do you have a receipt for work done or something ?

I just checked the zip price and its $13 a corner for a new seal kit .

the kit contains the lip seals ,dust boots and the little "O" rings to seal the halves together (re-use the bolts )

The way I see it there's two ways to go here , put them on and hope its just the lube oil used when assembling that's coming past the dust boot OR just pull them apart and put new seals on and know they're good to go . You might have a spring missing

Personally I couldn't use them as is .

I rebuilt mine when I first got the 77 and haven't had any problems with the calliper's , that was sometime around 8 years ago ,lip seals and regularly driven !! need a good bench vise and a torque wrench

Last edited by bazza77; 12-19-2017 at 04:48 AM.
The following users liked this post:
gleninsandiego (12-19-2017)
Old 12-19-2017, 01:01 PM
  #3  
gleninsandiego
Safety Car
Thread Starter
 
gleninsandiego's Avatar
 
Member Since: Jun 2004
Location: La Mesa CA
Posts: 3,820
Received 1,065 Likes on 583 Posts

Default

Thanks
I will pull them apart and do the seals at a minimum
I was also wondering if it was worth doing that
or should I just send these in as cores?
Old 12-20-2017, 04:31 AM
  #4  
hunt4cleanair
Safety Car
 
hunt4cleanair's Avatar
 
Member Since: Sep 2002
Location: Myrtle Beach SC
Posts: 4,928
Received 716 Likes on 464 Posts

Default

Originally Posted by gwgwgw
These calipers came off of my 69 project. They appear to have been rebuilt at some point, and do have stainless sleeves. However they are leaking past the seals and the pistons don't pop all the way out on some.

Is it worth me messing around and trying to rebuild them or replace the seals? Is this difficult to do myself? What seals the caliper halves together if I take them apart.
Do the lip seals need to be replaced or can they be cleaned up and reused. I understand lip seals leak if not used
Brakes always seems like such an interesting project probably because there are so many options to consider. I went through this exercise last year with my 78 and while we determined the calipers were original with O rings, I replaced them, using the originals as core exchanges.

If they require only seals, as bazza suggests, lip seals are the way to go. But if the pistons fail to pop out, then there is some reason they are failing either the springs are not installed or there is so much corrosion, that the pistons have corroded/rusted and stuck to the piston walls.

Remove the pistons and figure out why they are failing to pop! That should guide you to decided whether to replace or just add seals.

Equally important is that if the calipers are in so much disarray, then your master cylinder needs attention as well. Think of it as a "system" and when there is failure with calipers, the M/C is not far behind.

Hope this helps!
The following users liked this post:
gleninsandiego (12-20-2017)
Old 12-20-2017, 05:57 AM
  #5  
terrys6t8roadster
Melting Slicks
 
terrys6t8roadster's Avatar
 
Member Since: May 2012
Location: Allenton Wisconsin
Posts: 2,191
Received 337 Likes on 280 Posts

Default

VetteBrakeandProducts sells a o-ring reseal kit for all 4 corners. I've installed these kits on 3 C3s and one of the was around 20 years ago and no leaks. There are O-rings between calipher halfs. Now is a good time to dissemble sandblast [just the outer casting] paint to your color and bake in oven at 150* for an hour. Reassemble & install. I also suggest to install the stainless steel flex line kit. Not only will your brakes be the best looking but the performance will be flawless. Time consuming but relatively easy, use brake fluid for o-ring install and assembly. Clean any brake fluid off painted surfaces asap. T
The following users liked this post:
gleninsandiego (12-20-2017)
Old 12-20-2017, 08:02 AM
  #6  
resdoggie
Had a 1976 L-82, 4-sp

Support Corvetteforum!
 
resdoggie's Avatar
 
Member Since: Mar 2011
Location: Some days your the dog and some days your the hydrant.
Posts: 5,338
Received 1,199 Likes on 925 Posts
Royal Canadian Navy

Default

The last time I o/h my brakes due to a leak I reused my lip seals because they weren't damaged. No sense in replacing parts that are still serviceable even if the cost is low. Oh, that was about three years ago and they haven't leaked since. Car sits in storage all winter also.
The following users liked this post:
gleninsandiego (12-20-2017)
Old 12-20-2017, 12:08 PM
  #7  
jb78L-82
Le Mans Master
 
jb78L-82's Avatar
 
Member Since: Oct 2007
Location: Rhode Island
Posts: 7,114
Received 740 Likes on 617 Posts

Default

Rebuild them...I had 1 lip seal SS caliper that I put on the car in 1985 out of the 4 SS calipers from VBP develop a leak in the early 90's and rebuilt that 1 caliper...just pulled it apart, reused the spring etc and put on new lip seals, NOT Oring seals, which did not exist back then...all still leak free all these years later on a car that sits 99.9% of the time...if the brakes operate correctly with the correct rotor runout, you do NOT need Oring seals...O ring seals are a band aid for improper rotor runout......
The following users liked this post:
gleninsandiego (12-20-2017)
Old 12-20-2017, 03:54 PM
  #8  
bazza77
Melting Slicks
 
bazza77's Avatar
 
Member Since: Jul 2010
Location: perth western australia
Posts: 3,097
Received 599 Likes on 533 Posts

Default

Originally Posted by gwgwgw
Thanks
I will pull them apart and do the seals at a minimum
I was also wondering if it was worth doing that
or should I just send these in as cores?
open them up and see what you have would be my choice ,as others have said as well. by the look of them there shouldn't be much wrong inside !
The following users liked this post:
gleninsandiego (12-20-2017)
Old 01-03-2018, 12:41 AM
  #9  
gleninsandiego
Safety Car
Thread Starter
 
gleninsandiego's Avatar
 
Member Since: Jun 2004
Location: La Mesa CA
Posts: 3,820
Received 1,065 Likes on 583 Posts

Default

It took a while, but I pulled them all apart
The good news is, they are stainless steel sleeved and look unused
The bad news is there is a lot of rusty old brake fluid coming from the casting
What is the best way to flush that out? Should I mess with soaking them in Evaporust?
Now the question becomes do I convert to oring or not?
From the answers above it seems like I should stick with the lip seal?


Old 01-03-2018, 02:31 AM
  #10  
bazza77
Melting Slicks
 
bazza77's Avatar
 
Member Since: Jul 2010
Location: perth western australia
Posts: 3,097
Received 599 Likes on 533 Posts

Default

Are those seals on the right way ? they look backwards from here ?


about the rusty fluid , what I do is flush the halves in clean brake fluid and then blow dry with compressed air , make sure you cover up the part with rags to stop blowing crap everywhere . you may have to do it a few times until all is clean.

they sure are new inside , looks like you need new dust boots
The following users liked this post:
gleninsandiego (01-03-2018)
Old 01-03-2018, 08:45 AM
  #11  
PainfullySlow
Burning Brakes
 
PainfullySlow's Avatar
 
Member Since: Sep 2017
Location: Tolland CT
Posts: 1,219
Received 361 Likes on 228 Posts
Default

I am literally in the middle of doing this myself with an extra step or two added in but the job itself is very easy.

I am OCD in general but incredibly so when it comes to brakes. I would clean the calipers with acetone and clean, lint free rags and then immediately coat the bores and internal parts with fresh, clean brake fluid. If you care about aesthetics, now would be the time to paint/powdercoat these.

I made a post about it on my restomod thread: https://www.corvetteforum.com/forums...post1596301576
The following users liked this post:
gleninsandiego (01-03-2018)
Old 01-03-2018, 09:37 AM
  #12  
forman
Drifting
 
forman's Avatar
 
Member Since: Mar 2010
Location: Randolph nj
Posts: 1,922
Received 284 Likes on 216 Posts

Default

Iam pretty sure the seals only go in one way
The following users liked this post:
gleninsandiego (01-03-2018)
Old 01-03-2018, 11:34 AM
  #13  
Peterbuilt
Le Mans Master
 
Peterbuilt's Avatar
 
Member Since: Aug 2006
Location: mount holly NC
Posts: 6,985
Received 1,244 Likes on 965 Posts
C3 of Year Finalist (appearance mods) 2019

Default

Originally Posted by forman
Iam pretty sure the seals only go in one way

The following users liked this post:
gleninsandiego (01-03-2018)
Old 01-03-2018, 04:47 PM
  #14  
7t9l82
Le Mans Master
 
7t9l82's Avatar
 
Member Since: Oct 2010
Location: melbourne florida
Posts: 6,317
Received 566 Likes on 453 Posts
2023 C3 of the Year Finalist - Modified

Default

No they can be put on upside down. The picture looks correct.
I'd use o rings but use what you like. The seal in the picture looks twisted and there is crud on the spring . your going to have to clean it all up. The orings are less fussy going in. Less chance of screwing one up
The following users liked this post:
gleninsandiego (01-06-2018)
Old 01-03-2018, 05:05 PM
  #15  
TedH
Le Mans Master
Support Corvetteforum!
 
TedH's Avatar
 
Member Since: Feb 1999
Location: Tampa Bay FL
Posts: 8,344
Received 66 Likes on 53 Posts

Default

Back when Van Steel, VB&P and others were rebuilding the original castings with stainless sleeves, pistons and seals, it was an easy decision to have them rebuild your cores (if they were not already sleeved). Price 'back then' was about $300 (with your core exchange) if my memory is not failing me.

Now, most calipers have been sleeved. Good news is new castings have been manufactured to fill the void from calipers at end of life. Bad news is the set is over $800. Van Steel still offers rebuilt set for 4-wheels for about $440. I am assuming that includes your rebuildable cores and that it would be more without them.

It would be worth checking with Dan Dorset at Van Steel. They are the best at brakes and suspensions for the C3 in my humble opinion.

I run Van Steel calipers, t-arm assemblies, half shafts and a few other items I can't remember. No issues since installation.
The following users liked this post:
gleninsandiego (01-06-2018)
Old 01-05-2018, 11:13 PM
  #16  
gleninsandiego
Safety Car
Thread Starter
 
gleninsandiego's Avatar
 
Member Since: Jun 2004
Location: La Mesa CA
Posts: 3,820
Received 1,065 Likes on 583 Posts

Default

I cleaned up all the pistons and they look new, except this one that has very light pittting on the side. I am assuming that the rubber lip seal is what matters, and I can re use this piston despite the pitting. Is that correct?




Old 01-06-2018, 12:27 AM
  #17  
bazza77
Melting Slicks
 
bazza77's Avatar
 
Member Since: Jul 2010
Location: perth western australia
Posts: 3,097
Received 599 Likes on 533 Posts

Default

My rule of thumb is, if there's any pitting near or under the seal then toss it out .

that looks ok to me
The following users liked this post:
gleninsandiego (01-06-2018)

Get notified of new replies

To Should I rebuild these calipers

Old 01-06-2018, 07:02 AM
  #18  
jb78L-82
Le Mans Master
 
jb78L-82's Avatar
 
Member Since: Oct 2007
Location: Rhode Island
Posts: 7,114
Received 740 Likes on 617 Posts

Default

Originally Posted by bazza77
My rule of thumb is, if there's any pitting near or under the seal then toss it out .

that looks ok to me


That looks fine......
The following users liked this post:
gleninsandiego (01-06-2018)
Old 01-06-2018, 09:14 AM
  #19  
slofut
Racer
 
slofut's Avatar
 
Member Since: Sep 2012
Location: Moultrie Ga
Posts: 253
Received 41 Likes on 37 Posts
Default

That jelly that's on the spring ...prob brake lines look like that too on the inside. I would soak those calipers in a can of carb clean.
The following users liked this post:
gleninsandiego (01-06-2018)
Old 01-06-2018, 09:47 AM
  #20  
Big2Bird
Le Mans Master
 
Big2Bird's Avatar
 
Member Since: Dec 2006
Posts: 8,823
Received 1,014 Likes on 808 Posts

Default

Originally Posted by slofut
That jelly that's on the spring ...prob brake lines look like that too on the inside. I would soak those calipers in a can of carb clean.
That is from water contamination. It sat a long time.
The following users liked this post:
gleninsandiego (01-06-2018)

Thread Tools
Search this Thread
Quick Reply: Should I rebuild these calipers



All times are GMT -4. The time now is 10:24 PM.