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EFI oxygen sensor location for side pipes

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Old 10-23-2018, 05:55 PM
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mtloafer
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Default EFI oxygen sensor location for side pipes

I'm hoping others have had success with the location of the O2 sensor in the aftermarket header style side pipe collector for a EFI set-up.
I've searched the forum with little success on the issue I have run into here.
First of all, I know some will recommend that I do not use side pipes for flow, or other reasons, but I am committed to having them on my car.
Anyway, I have Stainless Steel Hooker Competition Headers going on my 73 Vette resto-mod with a 383 stroker I am building. I am using the Holley Sniper EFI for my fuel supply. Holley recommends placing the O2 sensor 6 inches past where all header tubes converge. That leaves me with a very small 2-3" area in which the O2 sensor can be mounted. Also, the frame is above 2/3rds of the 4" collector, so unless I have it showing, or drill a hole in the frame, I would have to mount it on the lower 1/3rd of the collector, and either weld a bung in on a 10 deg. down angle, which would make me have to either notch the collector, and have the sensor near the bottom inside of the tube, or have the 02 sensor mounted in a inverted, (coming from the bottom up into the collector, which Holley says will cause moisture to ruin the sender prematurely.)
Has anyone done these either of these options with success, or had any other ideas that worked. I know I may have blathered on here a bit, but I want to know how others have tackled this issue. I look forward to your advice.
Old 10-23-2018, 06:10 PM
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I mounted mine exactly as you describe. Inside on the collector as close to the frame as practical. Results in a slight angle downward ward. No problem at all. I recently added a second WB02 just to optimize the total engine since I have the Dominator EFI.
Old 10-23-2018, 07:10 PM
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Did you notch the collector welding the bung inside the tube on the top side, so you had a slight down angle?
Old 10-23-2018, 07:22 PM
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Doesn't mounting the O2 sensor with a downward angle cause condensation build up to accumulate there and cause rust? Plus faulty readings. Every other comment on where to install sensor says to have at least a slight upward position.
Inquiring minds want to know.
Thanks
Old 10-23-2018, 07:27 PM
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Originally Posted by Bullshark
I mounted mine exactly as you describe. Inside on the collector as close to the frame as practical. Results in a slight angle downward ward. No problem at all. I recently added a second WB02 just to optimize the total engine since I have the Dominator EFI.
Thank you.
Old 10-23-2018, 07:28 PM
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Originally Posted by bmans vette
Doesn't mounting the O2 sensor with a downward angle cause condensation build up to accumulate there and cause rust? Plus faulty readings. Every other comment on where to install sensor says to have at least a slight upward position.
Inquiring minds want to know.
Thanks
I think you are just saying the same thing a different way if I understand you correctly.
The tip is downwards at a slight angle according to what Holley has stated, the outside connections upwards towards the frame. That's why I have been so concerned. There isn't much pipe to work with because the frame is in the way.
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Old 10-23-2018, 11:03 PM
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That is exactly where I have mine and probably every other C3 also. The instructions are not for corvettes but are for the optimal position of the sensor.
In a C3 vette you dont have that luxury. Pre mount the header and mark the spot that it is close to the bottom side of the frame, but not against the frame.
take off the header and drill the hole a little larger then the threaded hole in the bung, then weld on the bung.

Last edited by TOM B1; 10-24-2018 at 09:47 PM.
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Old 10-24-2018, 12:35 AM
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Thanks for all the input. It makes me feel good knowing that others are seeing the same thing I see and have had it work for them.
Old 10-24-2018, 11:42 PM
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Originally Posted by mtloafer
I think you are just saying the same thing a different way if I understand you correctly.
The tip is downwards at a slight angle according to what Holley has stated, the outside connections upwards towards the frame. That's why I have been so concerned. There isn't much pipe to work with because the frame is in the way.
I understand now.
As you and others pointed out, it's not easy with our cars.
Old 10-31-2018, 11:56 PM
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I wanted to post a picture for future people who have the same issue I and some of you here have had. Just finished up this mod to my right side pipe collector. 6" from merge. After posting this, with your comments, I got the confidence to do it to my new side pipes. I want to give special thanks to my brother in-law who tig welded all the stainless steel, & helped me. Turned out exactly how I measured it and no clearance issues. I can even get a socket on it to remove it.
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Last edited by mtloafer; 10-31-2018 at 11:57 PM.
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Old 11-01-2018, 10:07 AM
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Great work , I have to do this soon enough and will just copy what you guys have done.thanks for posting your pics.
Old 11-02-2018, 10:04 AM
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You can just get a thick bung and then cut/shape it to fit against the tube giving the right O2 angle without building in a pocket like that. There are pictures here from others who have done it.
Old 11-02-2018, 01:15 PM
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Originally Posted by lionelhutz
You can just get a thick bung and then cut/shape it to fit against the tube giving the right O2 angle without building in a pocket like that. There are pictures here from others who have done it.
Yes,
but #1 , I didn't want it to not stick out into the pipe enough that it didn't get a good reading.
#2, by indenting it, I had it higher in the pipe.
#3, I didn't have to worry about it hitting the frame.
That's why I decided to do it the way I did, and also I couldn't find any pictures of anybody's mods doing this. In fact, I searched and started this thread because I couldn't find any information. Holley, /Hooker had no idea what to tell me.
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Old 11-02-2018, 03:00 PM
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Old 11-02-2018, 04:18 PM
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I know I missed your thread earlier so it's too late now, but here's a thread with pictures showing how to angle cut the bung to keep the sensor level. I know this one isn't quite level, but it shows the basic idea. Cut more off the top of the bung and it'll level out the sensor plus put it further into the pipe.

https://www.corvetteforum.com/forums...ide-pipes.html

Last edited by lionelhutz; 11-02-2018 at 04:29 PM.
Old 11-02-2018, 06:00 PM
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Originally Posted by lionelhutz
I know I missed your thread earlier so it's too late now, but here's a thread with pictures showing how to angle cut the bung to keep the sensor level. I know this one isn't quite level, but it shows the basic idea. Cut more off the top of the bung and it'll level out the sensor plus put it further into the pipe.

https://www.corvetteforum.com/forums...ide-pipes.html
That's great, but on side pipe headers, it is a much harder endeavor because of the frame, and muffler/ pipe position gives you little to no room for much. That's why I sunk the bing into the collector. I will post more pictures later
Old 11-02-2018, 06:59 PM
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I applaud all the great work you guys have done here, but personally I think your poll vaulting over mouse turds. For what its worth, I have mounted my ntk WBO2 on my two different BB cars in the collector portion of the Hooker header just forward of where the side pipe slides on. I have it centered in the pipe and angled down approx. in the 4 o'clock position looking forward to clear the frame. It has worked flawlessly on both the Holley and Accel Gen 7 setups for 15 years now.

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Old 11-02-2018, 09:06 PM
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The link is for side pipe headers????

I'd be concerned about the pocket overheating the wideband O2 sensor myself.
Old 11-10-2018, 12:43 AM
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I just went with it as close to the frame as possible. it's definitely not pointing down as recommended but I just figured if and when it starts giving me issues I'll just replace it . so far so good!! ZZ5 sniper system .






Old 11-13-2018, 09:41 PM
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I finally have pics of the way I did it. About a 10 degree down angle and barely misses the frame.
Hopefully this works out as well as it fits.
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Last edited by mtloafer; 11-13-2018 at 09:42 PM.


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