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Alternator Upgrade on my 1968 C3

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Old 11-17-2018, 05:01 PM
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Parodi Cigar
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Default Alternator Upgrade on my 1968 C3

Hi All,

I have a 1968 C3. After installing an air conditioner and new radio, I need a higher amperage alternator to keep up with the demand. My car has a non-original engine (283 small block) with an AC Delco Alternator (PN 19135668) which is a 10DN 55 amp alternator. I'd like to jump up to a 100 amp alternator. Can anyone answer a few questions for me?
  1. Should I convert to a 1 wire system and by-pass the voltage regulator?
  2. If yes, I know about the Big-3 wire replacement idea where you upgrade the single power wire to the alternator, the battery ground and the engine ground as well. Do I need to do all three?
  3. For the alternator wire, do I need to run the single wire all the way back to the battery or is there an acceptable spot under the hood (like the starter) where I could attach the wire?
  4. For a new 100 amp alternator, what wire gauge should I use for each of the above wires?

If I should not convert to the one wire system:
  1. Can someone suggest a good 100 amp replacement that would simply plug-n-play?
  2. What wires would I upgrade if I did it this way?
  3. Also, is there a way to match up a new voltage regulator with the larger alternator or can I simply use the old one?
As you can tell, I'm new at this... Lol. I sincerely appreciate any help you can offer!

Alex
Old 11-17-2018, 07:47 PM
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mrvette
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A factory rated 108 amp alt 17SI has internal regulator, and is the easiest one to install, the diameter is slightly larger though so fan belt need changing.....I trying to remember if your alt has a built in reg...if so, it's a plug in change, and I would take your heavy additional loads right off the output stud, and leave the stock wiring harness alone....

unless you are an old ET, and used to playing with elecTRICKal stuff.....

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Old 11-17-2018, 08:07 PM
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carriljc
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1. Do NOT convert to a 1-wire system, but DO convert to an internally regulated alternator. I recommend a CS-144, that's what I did on my 68.
You're overcomplicating the rest of it. You can either get a conversion kit to bypass the external regulator or just rewire it. I just rewired mine -- it's quite simple and there's quite a bit of guidance on the net.
You should upgrade the lead (bigger wire, smaller number gauge) from the horn relay to the starter post. Included there should be either fusible link, or one of those big fuses.

If I remember and find a link for rewiring the external regulator I will come back and post it.



Originally Posted by Parodi Cigar
Hi All,

I have a 1968 C3. After installing an air conditioner and new radio, I need a higher amperage alternator to keep up with the demand. My car has a non-original engine (283 small block) with an AC Delco Alternator (PN 19135668) which is a 10DN 55 amp alternator. I'd like to jump up to a 100 amp alternator. Can anyone answer a few questions for me?
  1. Should I convert to a 1 wire system and by-pass the voltage regulator?
  2. If yes, I know about the Big-3 wire replacement idea where you upgrade the single power wire to the alternator, the battery ground and the engine ground as well. Do I need to do all three?
  3. For the alternator wire, do I need to run the single wire all the way back to the battery or is there an acceptable spot under the hood (like the starter) where I could attach the wire?
  4. For a new 100 amp alternator, what wire gauge should I use for each of the above wires?

If I should not convert to the one wire system:
  1. Can someone suggest a good 100 amp replacement that would simply plug-n-play?
  2. What wires would I upgrade if I did it this way?
  3. Also, is there a way to match up a new voltage regulator with the larger alternator or can I simply use the old one?
As you can tell, I'm new at this... Lol. I sincerely appreciate any help you can offer!

Alex
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Parodi Cigar (11-18-2018)
Old 11-17-2018, 08:24 PM
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carriljc
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Here is some info for you. I'm reading between the lines, but I don't suppose that you want to do soldering and rewiring? So take a look at this link where you can just buy parts.
https://www.corvetteforum.com/forums...post1579084140
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Parodi Cigar (11-18-2018)
Old 11-17-2018, 09:39 PM
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derekderek
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They make heavier stators to up the Amps to near 100 for 10si and 10dn alternators.

Last edited by derekderek; 11-17-2018 at 09:45 PM.
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Old 11-18-2018, 02:54 AM
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sambrand
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dub answered this in this post
https://www.corvetteforum.com/forums...or-wiring.html
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Parodi Cigar (11-18-2018)
Old 11-18-2018, 09:47 AM
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Parodi Cigar
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Perfect. Thanks for guiding me to that thread!

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