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LS Swap - fitting from hard fuel line to braided line

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Old 02-09-2019, 09:28 AM
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ScottEwine
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Default LS Swap - fitting from hard fuel line to braided line

Good Morning All,

I have been working on the fuel system for my 1973 LS3 swap and am trying to figure out the best way to connect the new 3/8" hard fuel line to the braided line. I have been looking at this thread:

https://www.corvetteforum.com/forums...part-list.html

And in particular the pictures below, to figure out what kind of fitting that is. The Russel fitting 644123 ( https://www.summitracing.com/parts/rus-644123/ ) is mentioned, but that looks different than the one in the photos. So I think the simple question is, can I use the same 3/8" EFI fitting that is used on the fuel rail to connect to the ends of my 3/8" hard line?

Thanks,

Scott








Old 02-09-2019, 10:56 AM
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Richard454
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Here you go-
The hard line is flared at 37º not the standard 45º used for brakelines.

http://www.russellperformance.com/mc...adapters.shtml



Last edited by Richard454; 02-09-2019 at 10:57 AM.
Old 02-09-2019, 12:47 PM
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ignatz
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Is all that plumbing to the top of the tank actually necessary? Is that where the fuel pickup is? You are going with a completely different motor, elex., etc. etc. You might just go with a simpler earlier tank. I know, $$$, but maybe in the long run better off. Admittedly I know nothing about what changes were made to the fuel system after 69.

Last edited by ignatz; 02-09-2019 at 12:50 PM.
Old 02-09-2019, 12:56 PM
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skids
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These work nice
https://www.pegasusautoracing.com/pr...p?Product=3259
Old 02-09-2019, 02:30 PM
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Garys 68
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The fitting that connects to the fuel rail is a GM push connect fitting. There's a hydraulic tool that can that flare in hardline, but kind of expensive.
I used what Richard used on mine, but you have to be sure it's seamless tubing.
I've seen the braised on fittings and an external compression fitting used too on hardline.
Old 02-09-2019, 03:30 PM
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ScottEwine
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All,

I think I have figured it out, the fitting is probably this one, which I will plan on using: https://www.summitracing.com/parts/ear-at165006erl

The project car came with all new brake/fuel lines from Corvette Central, so I will just remove the barbs at the end of the 3/8" fuel line and use these to transition to the -6 AN fittings.

Scott
Old 02-10-2019, 07:00 AM
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Gordonm
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Originally Posted by ScottEwine
All,

I think I have figured it out, the fitting is probably this one, which I will plan on using: https://www.summitracing.com/parts/ear-at165006erl

The project car came with all new brake/fuel lines from Corvette Central, so I will just remove the barbs at the end of the 3/8" fuel line and use these to transition to the -6 AN fittings.

Scott
I have used these on several EFI conversions with good success.
Old 02-10-2019, 10:10 AM
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jpatrick62
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So let me get this straight - if you buy brake line and plan to use this as a fuel line, you always have to cut off the ends and re-flare it since fuel line should have a 37 degree versus a 45 degree flare that brake line does -
is that correct? I take it that -6AN connectors assume a 37 degree flare?
Old 02-10-2019, 10:36 AM
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ScottEwine
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Originally Posted by jpatrick62
So let me get this straight - if you buy brake line and plan to use this as a fuel line, you always have to cut off the ends and re-flare it since fuel line should have a 37 degree versus a 45 degree flare that brake line does -
is that correct? I take it that -6AN connectors assume a 37 degree flare?
These do not need any flare to work:
Old 02-10-2019, 10:38 AM
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Garys 68
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Most steel brake line is non seamless. It's likely to leak if you do a single flare 37 degree fitting.

Originally Posted by jpatrick62
So let me get this straight - if you buy brake line and plan to use this as a fuel line, you always have to cut off the ends and re-flare it since fuel line should have a 37 degree versus a 45 degree flare that brake line does -
is that correct? I take it that -6AN connectors assume a 37 degree flare?
Old 02-10-2019, 11:54 AM
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Originally Posted by Garys 68
Most steel brake line is non seamless. It's likely to leak if you do a single flare 37 degree fitting.
But assuming you have a tool to do a double flare 37 degree connection - you should do that instead of using on side of using an existing 45 degree brake line fitting that comes with the
brake line? This to connect to a -6AN fitting? It would be nice to have a chart of what fits up to what...
Old 02-10-2019, 02:31 PM
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So it looks like I may have found the answer - double flare the tube if you want it to connect to a AN-6 fitting.
Old 02-10-2019, 03:12 PM
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AN fittings and connections do not use double flares. Double flared tube is used with inverted flare automotive connections only.

Lars

Last edited by lars; 02-10-2019 at 03:18 PM.
Old 02-11-2019, 03:29 AM
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Garys 68
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I'm with lars. There's a reason 37 degree double flare tools are rare and expensive. If you're trying to use old non seamless line, the outside is corroded enough that it probably wont work well. Best solution would be a brazed fitting on a cleaned off old line. Or replace he line with seamless if you want the AN flare. Or buy the hydraulic flare too and make a GM push on connection if you use new seamless. Lots of options before I would go with old corroded fuel lines and a double flare.
Old 02-11-2019, 11:17 AM
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73ls1
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I used nylon fuel line like the factory set up.It has been on for 3 years. No problems with leaking.
Old 02-11-2019, 03:12 PM
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TimAT
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I may be in trouble and not aware of it-- I've been changing steel brake line to AN type fittings for years. Cut the line square, clean up any burrs on the inside and outside, throw the B-nut and sleeve on and a 37* flare. (Cheap Summit Racing flaring tool) burnish the flare and go!
Old 02-11-2019, 04:03 PM
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Garys 68
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Hoping it was stainless, they're usually seamless.

Originally Posted by TimAT
I may be in trouble and not aware of it-- I've been changing steel brake line to AN type fittings for years. Cut the line square, clean up any burrs on the inside and outside, throw the B-nut and sleeve on and a 37* flare. (Cheap Summit Racing flaring tool) burnish the flare and go!

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Old 02-11-2019, 05:31 PM
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ScottEwine
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Originally Posted by ignatz
Is all that plumbing to the top of the tank actually necessary? Is that where the fuel pickup is? You are going with a completely different motor, elex., etc. etc. You might just go with a simpler earlier tank. I know, $$$, but maybe in the long run better off. Admittedly I know nothing about what changes were made to the fuel system after 69.
That is not my tank, just one I posted for the view of the fitting. I am putting a filter, pump and regulator on the passenger side frame rails.

Last edited by ScottEwine; 02-11-2019 at 05:37 PM. Reason: Added quote
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Old 02-12-2019, 07:27 AM
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Rotonda
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The easiest and safest (especially for F.I. pressures) way to put an AN fitting onto a tube without the expense of the flaring tools is to use a Swedgelock fitting. I have several 6AN Swedgelock fittings left after my build. I'll send you one for $5.00 shipped. PM me.
Old 02-12-2019, 10:13 AM
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carriljc
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73ls1 - How did you protect then nylon line from rubbing and/or interference issues with metal frame? Just secured down? I'm asking in case my Nickel-Copper line experiment goes awry.

Originally Posted by 73ls1
I used nylon fuel line like the factory set up.It has been on for 3 years. No problems with leaking.

Last edited by carriljc; 02-12-2019 at 10:14 AM.


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