Notices
C4 General Discussion General C4 Corvette Discussion not covered in Tech

Mo's Electric Corvette- Lot of Pictures

Thread Tools
 
Search this Thread
 
Old 01-20-2017, 12:23 PM
  #521  
yellowlust
Burning Brakes
 
yellowlust's Avatar
 
Member Since: Jan 2003
Location: Portland OR
Posts: 927
Likes: 0
Received 1 Like on 1 Post

Default

Fantastic job!

I read thought all 26 pages and don't recall with all of your motor swaps if you ever went to an AC motor.

With all of the wiring have you ever had to troubleshoot a break or short and was that hard to do?
Old 01-21-2017, 12:55 PM
  #522  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Originally Posted by yellowlust
Fantastic job!

I read thought all 26 pages and don't recall with all of your motor swaps if you ever went to an AC motor.

With all of the wiring have you ever had to troubleshoot a break or short and was that hard to do?
Hey Yellowlust,

Thank you.

Yes you are correct, with DC motors there is more torque, than AC motors.

Ac motors do give the benefit of regenerative braking which can recapture about 10% percent of the charge to the batteries with braking.

Plus they are almost twice as expensive.


I'm a bit fortunate that I'm an engineer so the wiring while sometimes tedious, I have fortunately had very little issues in that respect.

But to answer your question, no the wiring is very stable and really no more difficult to troubleshoot than looking for say a blown fuse.

But perhaps to an average person it could be overwhelming. However, most of the documentation is pretty good. Plus I keep track when interfacing it into the car wiring such as the tach and speedometer etc.

If you have any questions please don't hesitate to ask, I don't mind sharing...

Enjoy!

MO

Last edited by Mo_Bandy; 01-21-2017 at 12:57 PM.
Old 01-22-2017, 05:55 PM
  #523  
yellowlust
Burning Brakes
 
yellowlust's Avatar
 
Member Since: Jan 2003
Location: Portland OR
Posts: 927
Likes: 0
Received 1 Like on 1 Post

Default

Originally Posted by Mo_Bandy
Hey Yellowlust,

Thank you.

Yes you are correct, with DC motors there is more torque, than AC motors.

Ac motors do give the benefit of regenerative braking which can recapture about 10% percent of the charge to the batteries with braking.

Plus they are almost twice as expensive.


I'm a bit fortunate that I'm an engineer so the wiring while sometimes tedious, I have fortunately had very little issues in that respect.

But to answer your question, no the wiring is very stable and really no more difficult to troubleshoot than looking for say a blown fuse.

But perhaps to an average person it could be overwhelming. However, most of the documentation is pretty good. Plus I keep track when interfacing it into the car wiring such as the tach and speedometer etc.

If you have any questions please don't hesitate to ask, I don't mind sharing...

Enjoy!

MO
With as many miles as I have on my car I'm just waiting for the LT1 to finally die. When it does it's getting an electric motor. My cousin is an electrician (he works on the massive solar installs they are putting in Eastern Oregon), I know he's dying to help. Besides, I still don't know the difference between an amp and a watt.

If you go with a direct drive (no tranny) what speed would the motor be at on freeway speeds with the stock rear end?

Are there any good charts that show the equivalent electric motor "feel" verses a gas engine? With about 340 lb/ft in the LT1 how big of an electric motor would one want to get a similar feel?
Old 01-23-2017, 02:56 AM
  #524  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Originally Posted by yellowlust
With as many miles as I have on my car I'm just waiting for the LT1 to finally die. When it does it's getting an electric motor. My cousin is an electrician (he works on the massive solar installs they are putting in Eastern Oregon), I know he's dying to help. Besides, I still don't know the difference between an amp and a watt.

If you go with a direct drive (no tranny) what speed would the motor be at on freeway speeds with the stock rear end?

Are there any good charts that show the equivalent electric motor "feel" verses a gas engine? With about 340 lb/ft in the LT1 how big of an electric motor would one want to get a similar feel?
You probably would not want t go direct drive for a few reasons...
1. it requires a whole lot more wiring additional contactors
2. in town with higher current, you would over heat the motors with high current and low RPM's

I think unless you are looking for like all out performance you could go with a single motor and still be very happy.

Since the DC motors are full torque at the low end you would be really surprised even with a single motor.

You could bolt right up to your stock transmission. This would eliminate the concerns I listed above.

So the say a single 9" motor you would get about 200 ft at about 900 amps but that is pushing it a bit. so total max with one motor would be say 170V X900 amps = 153 KW /746 = 205 HP so about 200HP@ 300 ft/lbs

single 11" motor would be about 270 ft at about 900 amps and again about 200 HP maxed out...

For more then you might need to consider a dual motor setup...

So there are many ways to get to where you want to be with the car...

Mo
Old 02-18-2017, 03:34 AM
  #525  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Hi Folks,
Well considering the California rains have been keeping me off he streets like every single weekend so for this new year...I decided to do an walk around update to MO AMPS.


I hope you enjoy

Mo

Last edited by Mo_Bandy; 02-18-2017 at 03:43 AM.
The following 5 users liked this post by Mo_Bandy:
colo63sw (11-28-2017), MAD IN NC (03-18-2018), mike100 (02-18-2017), Not4spd (07-28-2017), UV231 Project (02-18-2017)
Old 02-18-2017, 07:50 AM
  #526  
UV231 Project
Advanced
 
UV231 Project's Avatar
 
Member Since: Mar 2016
Posts: 86
Received 2 Likes on 2 Posts
Default

MO, As always think you for sharing all this. And I will trade you our cold and snow for your rain and warmer weather any day. Grin

Last edited by UV231 Project; 02-18-2017 at 07:51 AM.
The following users liked this post:
Mo_Bandy (02-18-2017)
Old 02-18-2017, 11:54 AM
  #527  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Originally Posted by UV231 Project
MO, As always think you for sharing all this. And I will trade you our cold and snow for your rain and warmer weather any day. Grin
Always a pleasure

Just frustrating I can't get out ad drive it LOL

MO
Old 02-18-2017, 06:36 PM
  #528  
ZakC7
Advanced
 
ZakC7's Avatar
 
Member Since: Jul 2014
Location: Oregon
Posts: 63
Likes: 0
Received 6 Likes on 4 Posts
Default

Wow!!!! I have not read through all the pages yet, but will. Its amazing the time you put into your C4, and the revisions. Few questions, where can I purchase Tesla Batteries? Could you share links for parts? Do you still have your supercharged Engine?
Old 02-18-2017, 07:06 PM
  #529  
ghlkal
Safety Car
 
ghlkal's Avatar
 
Member Since: Mar 2005
Location: Fredonia WI
Posts: 3,562
Received 480 Likes on 388 Posts
2023 C4 of the Year Finalist- Modified
Finalist 2020 C4 of the Year - Modified
C4 of Year Finalist (performance mods) 2019
2018 C4 of Year Finalist

Default

I never get tired of reading and seeing your Vette, Mo


Does it have a working OBDII system in it?
Old 02-19-2017, 08:30 PM
  #530  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Originally Posted by ZakC4
Wow!!!! I have not read through all the pages yet, but will. Its amazing the time you put into your C4, and the revisions. Few questions, where can I purchase Tesla Batteries? Could you share links for parts? Do you still have your supercharged Engine?
You can find them believe it or not on Ebay k-ash out of new York, really a great person to deal with just do a search on tesla model S modules

N the engine was sold 7 year ago when I started this project.

Thanks!

MO

Last edited by Mo_Bandy; 02-19-2017 at 08:30 PM.
Old 02-19-2017, 08:33 PM
  #531  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Originally Posted by ghlkal
I never get tired of reading and seeing your Vette, Mo


Does it have a working OBDII system in it?
No for the most part it is completely gone with the exception of the connector LOL

It is actually registered as a Battery Electric Vehicle (BEV) in Caifornia


Mo

Last edited by Mo_Bandy; 02-19-2017 at 08:35 PM.
Old 05-23-2017, 09:30 PM
  #532  
ghlkal
Safety Car
 
ghlkal's Avatar
 
Member Since: Mar 2005
Location: Fredonia WI
Posts: 3,562
Received 480 Likes on 388 Posts
2023 C4 of the Year Finalist- Modified
Finalist 2020 C4 of the Year - Modified
C4 of Year Finalist (performance mods) 2019
2018 C4 of Year Finalist

Default

Mo, any updates?

The following users liked this post:
BV85 (05-24-2017)
Old 05-27-2017, 12:29 AM
  #533  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Originally Posted by ghlkal
Mo, any updates?

Hey There!

Funny you should ask, LOL

One thing about project cars, they are never finished LOL

So since the last post, I was at a car show and was doing some healthy "romps" I broke one of he coolant hoses on the batteries and had coolant everywhere. Well we all have those things happen.

My philosophy is, if it breaks make it better, so I not only decided to rearrange the batteries, but I added a 14th module!

So I stiffened up the battery box and mounted the batteries in a different fashion.

So I was averaging about 130 miles range with 13 modules ( Tesla's use 16), with the 14th module it puts me at about 150 miles range at about 60-65 mph.




Putting the modules into the battery box.



Thee rer of the box will be cosed in to make it weather tight.



Battery Modules in aligned and wired up.



Rear of the box , the modules are stacked 4-4-3-3 high to clear the hatch latch.



The remote fuse boxes for powering the BMS, coolant pumps, thermistor and wi-fi etc.

Hopefully I will have the rest of the car wired up by the end of the weekend.
I'm kicking around going to AC drive motors, so I can have brake regen which would charge the batteries when I brake or let off the throttle, this would probably put me close to about 200 miles range, at the expense of some torque.

Thanks for asking...

MO
Old 05-27-2017, 09:19 AM
  #534  
Dt86
Safety Car
 
Dt86's Avatar
 
Member Since: Jan 2014
Location: Poughkeepsie New York
Posts: 4,017
Received 482 Likes on 342 Posts
Default

Thanks for the update Mo! It's always a treat to see this thread updated. Always something new and cool going on with the car!
The following users liked this post:
Javvy (08-28-2017)
Old 05-27-2017, 11:07 PM
  #535  
ghlkal
Safety Car
 
ghlkal's Avatar
 
Member Since: Mar 2005
Location: Fredonia WI
Posts: 3,562
Received 480 Likes on 388 Posts
2023 C4 of the Year Finalist- Modified
Finalist 2020 C4 of the Year - Modified
C4 of Year Finalist (performance mods) 2019
2018 C4 of Year Finalist

Default

Originally Posted by Mo_Bandy
My philosophy is, if it breaks make it better, so I not only decided to rearrange the batteries, but I added a 14th module!
Good for you. Nice work
Old 06-18-2017, 11:39 PM
  #536  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Some more updates
I got the new water manifolds in for the batteries and decided to not only bolt the modules down, but strap them down as well.
I doubt they are going anywhere now, just need to add the fan control on the water cooler ( trans cooler)...





CAD layout of the rear battery box and 14 battery modules, with the layout of the coolant manifolds to send coolant to and from the battery modules.



Battery straps added, you can also see on the right the coolant hoses. The red **** on the left is the high voltage disconnect, the silver cap on the right is the coolant tank for the battery modules.

Enjoy MO
The following 2 users liked this post by Mo_Bandy:
BV85 (06-19-2017), ghlkal (06-19-2017)
Old 06-19-2017, 10:48 PM
  #537  
1993C4LT1
Race Director
 
1993C4LT1's Avatar
 
Member Since: Oct 2011
Location: Dallas Texas
Posts: 15,454
Received 612 Likes on 492 Posts

Default

Very cool man, I love it

Get notified of new replies

To Mo's Electric Corvette- Lot of Pictures

Old 06-21-2017, 08:28 AM
  #538  
jsmcol
Racer
 
jsmcol's Avatar
 
Member Since: Nov 2016
Location: Columbus OHIO
Posts: 321
Received 111 Likes on 97 Posts
Default

Mo,
I just read through this, fascinating! I wish I knew something about doing this, my wife has a Toyota Highlander hybrid, it really has some torque to it, has the regenerative batteries, but also a gas engine. I've driven the Chevy Volt, again, lots of torque. As this technology progresses, we are going to see more and more electric vehicles in a wide variety of configurations.


Congrats on the success of the car, it's really something neat to read about, and I'm sure a blast to drive.
Keep us informed please with the next iteration...


Jim
Old 07-26-2017, 10:29 PM
  #539  
corvetteronw
Race Director

Support Corvetteforum!
 
corvetteronw's Avatar
 
Member Since: Feb 2003
Location: Kingman AZ
Posts: 16,446
Received 247 Likes on 200 Posts
Cruise-In VII Veteran
Cruise-In VIII
St. Jude Donor '06-'07-'08-'09-'10-'11-'12-'13-'14-'15-'16


Default

I went back and read some of the older posts. Wow - talk about an ongoing project!
I copied this thread and sent it to a member of the Buick Reatta forum that I belong to. He lives in England and is thinking of going EV for his Reatta.
I'm sure that he will learn a lot here.
Keep up the great work!
Old 07-28-2017, 06:50 PM
  #540  
Mo_Bandy
Melting Slicks
Thread Starter
 
Mo_Bandy's Avatar
 
Member Since: Dec 2000
Location: Fremont Oh
Posts: 2,719
Received 58 Likes on 34 Posts

Default

Originally Posted by corvetteronw
I went back and read some of the older posts. Wow - talk about an ongoing project!
I copied this thread and sent it to a member of the Buick Reatta forum that I belong to. He lives in England and is thinking of going EV for his Reatta.
I'm sure that he will learn a lot here.
Keep up the great work!
Awesome!
Enjoy, if you have any questions please feel free to reach out to me.

Mo


Quick Reply: Mo's Electric Corvette- Lot of Pictures



All times are GMT -4. The time now is 05:03 AM.