C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Fuel Tank Design

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Old May 28, 2009 | 04:52 PM
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Default Fuel Tank Design

I have read more than once on this site the our fuel tanks have an inner bladder. I have an 85 and I have looked in the tank a few times (fuel pump replace, fuel pump upgrade, fuel sender repair) and I really don't think I see a bladder.

I fixed a leak in the bottom of the tank with tank repair stuff and appear to have developed a couple more pinholes since.

My question is, if there is a bladder, why would the pinholes leak? Did the bladder come in later years maybe?

I guess my bladder could be compromised as well, but I'm REALLLY having a hard time seeing the bladder.

I searched MAM and Zip real quick for replacement and did not see one. I need to keep looking obviously but I think a fuel cell may actually be a cheaper way to go. (I have an external pump sitting on the shelf and a bunch of leftover fittings and such)
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Old May 28, 2009 | 09:47 PM
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My '88 does not have a bladder, it's just one big metal tank. I think they are zinc coated on the inside so if you fix some holes, re-coat it. I've been tempted to use a fuel cell for less weight but it would mean more work as well, fueling up more often. I can run a track day with only fueling once with the stock tank.
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Old May 29, 2009 | 12:56 AM
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Originally Posted by Aardwolf
My '88 does not have a bladder, it's just one big metal tank. I think they are zinc coated on the inside so if you fix some holes, re-coat it. I've been tempted to use a fuel cell for less weight but it would mean more work as well, fueling up more often. I can run a track day with only fueling once with the stock tank.
All cars made in the last few decades have had to have a bladder within the tank (think Pinto). This decreases the chance of fuel leakage and possible explosion in case of an accident. This is a picture of my 84 tank which I sectioned in 3 pieces in order to remove it without having to remove the bumper. I replaced it with a fuel cell. The hardest part of sectioning the tank was cutting through the 3/8 inch bladder within the tank. The bladder is the black liner you can see if you look carefully where the tank was cut.

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Old May 29, 2009 | 08:31 AM
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Originally Posted by 383vett
All cars made in the last few decades have had to have a bladder within the tank (think Pinto). This decreases the chance of fuel leakage and possible explosion in case of an accident. This is a picture of my 84 tank which I sectioned in 3 pieces in order to remove it without having to remove the bumper. I replaced it with a fuel cell. The hardest part of sectioning the tank was cutting through the 3/8 inch bladder within the tank. The bladder is the black liner you can see if you look carefully where the tank was cut.

Thank you!

What is the bladder made of? I'm guessing some sort of rubber

Any pics of your fuel cell install? Which one did you use?

I want to retain as much of the range as I can and would be looking at a 16-20 gallon with sump. Summit has one for 169 that includes the foam and sender.
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Old May 29, 2009 | 09:18 AM
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Last week I changed my fuel pump and it is not black like that in my tank. I can't see why they would be different though. Mine was gray and I reached in to grab a small piece of debris, the bottom felt like metal.
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Old May 29, 2009 | 11:38 AM
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Originally Posted by Aardwolf
Last week I changed my fuel pump and it is not black like that in my tank. I can't see why they would be different though. Mine was gray and I reached in to grab a small piece of debris, the bottom felt like metal.
At the bottom of the tank is a plastic tray which is hard. Look around it. The tank has a bladder.
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Old May 29, 2009 | 11:41 AM
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Originally Posted by RainDelay
Thank you!

What is the bladder made of? I'm guessing some sort of rubber

Any pics of your fuel cell install? Which one did you use?

I want to retain as much of the range as I can and would be looking at a 16-20 gallon with sump. Summit has one for 169 that includes the foam and sender.
The bladder is hard rubber. Cuts ok with a sawsall. I used a 5 gal aluminum cell. This car is a bracket car and that is all I need. I know some forum members have put in larger cells. I'll try to dig up a picture.
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Old May 29, 2009 | 12:04 PM
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Originally Posted by 383vett
At the bottom of the tank is a plastic tray which is hard. Look around it. The tank has a bladder.
Yeah I tried to move the tray and was surprised it was fastened down. Is it glued to the bladder?
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Old May 29, 2009 | 12:09 PM
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Originally Posted by Aardwolf
Yeah I tried to move the tray and was surprised it was fastened down. Is it glued to the bladder?
It is attached somehow. I didn't pry it off to check. Just chucked the whole thing.
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Old May 29, 2009 | 01:13 PM
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I'm with you Aardwolf...I tried real hard to see/feel a bladder and you really can't tell. If I hadn't seen the cutaway...

This is interesting though because in order to get a leak then, the tank would have to rust and the bladder break.

Is there room between the bladder and the tank for moisture to build up?

It seems odd now, but I don't think I confirmed it was fuel dripping from the hole. I saw fluid dripping and ran right to the store for a repair kit. Since I found it while doing fuel pump work, the smell of gas was already prevelant.
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Old May 29, 2009 | 02:34 PM
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Originally Posted by RainDelay
I'm with you Aardwolf...I tried real hard to see/feel a bladder and you really can't tell. If I hadn't seen the cutaway...

This is interesting though because in order to get a leak then, the tank would have to rust and the bladder break.

Is there room between the bladder and the tank for moisture to build up?

It seems odd now, but I don't think I confirmed it was fuel dripping from the hole. I saw fluid dripping and ran right to the store for a repair kit. Since I found it while doing fuel pump work, the smell of gas was already prevelant.
The bladder fits somewhat loosely inside the tank. It is attached in a few places but there is space between the two. In order to completely drain my tank before cutting it, I had to puncture not only the tank, but I had to drill through the bladder too. I needed to get all the fuel out before cutting with the sawzall. That bladder is pretty thick and almost indestructable. I guess moisture could collect between the two.
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Old May 29, 2009 | 02:50 PM
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I wonder if someone pulled the bladder out of mine. I was groping around in there picking up debris and really would have noticed a loosely attached bladder. I looked specifically for the bladder because I had read there was one. A PO had replaced the fuel pump in mine and had wires twisted together and taped, plus copper shreds of wire down in the tank. It was a hack job so I was fixing it up. So anythings possible there.
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Old May 29, 2009 | 03:43 PM
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Originally Posted by Aardwolf
I wonder if someone pulled the bladder out of mine. I was groping around in there picking up debris and really would have noticed a loosely attached bladder. I looked specifically for the bladder because I had read there was one. A PO had replaced the fuel pump in mine and had wires twisted together and taped, plus copper shreds of wire down in the tank. It was a hack job so I was fixing it up. So anythings possible there.
Impossible to pull the bladder up through the top opening. It is really thick hard stuff. It is not flexible and hard to bend. I'm not sure what happened to yours.
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Old May 29, 2009 | 06:21 PM
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I'm not 100% positive but I did check for it. Weird!
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Old May 30, 2009 | 01:39 AM
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Originally Posted by Aardwolf
I'm not 100% positive but I did check for it. Weird!
Oh well, as long as it holds gas, don't worry about it. Get back to your heads.
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