C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

rusted fuel sender issue?

Thread Tools
 
Search this Thread
 
Old Nov 16, 2015 | 05:36 PM
  #1  
czarredd's Avatar
czarredd
Thread Starter
Racer
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2013
Posts: 405
Likes: 7
From: Raleigh NC
Default rusted fuel sender issue?

My fuel pump wasn't getting power when connected to the harness on the fuel sending unit therefore it was straight wired from the gas tank to the engine to power on with car ignition. I'm about to purchase a new fuel sending unit (going to replace pump too) and was wondering if because my current unit is so rusted the wire to power the pump was bad.....and when new fuel sender is installed and harness connected-----no more straight wiring??? Has anyone experienced that before? Thanks

Last edited by czarredd; Nov 16, 2015 at 05:40 PM.
Reply
Old Nov 16, 2015 | 05:41 PM
  #2  
antfarmer2's Avatar
antfarmer2
Race Director
 
Joined: Mar 2015
Posts: 15,926
Likes: 579
Default

I would give the tank a good cleaning and flush the lines and a new filter.
Reply
Old Nov 16, 2015 | 05:58 PM
  #3  
czarredd's Avatar
czarredd
Thread Starter
Racer
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2013
Posts: 405
Likes: 7
From: Raleigh NC
Default

Originally Posted by antfarmer2
I would give the tank a good cleaning and flush the lines and a new filter.
Is there a way to drop the tank without having to remove rear bumper?
Reply
Old Nov 16, 2015 | 06:03 PM
  #4  
antfarmer2's Avatar
antfarmer2
Race Director
 
Joined: Mar 2015
Posts: 15,926
Likes: 579
Default

Originally Posted by czarredd
Is there a way to drop the tank without having to remove rear bumper?
no just mop it out the top good. a long lanky kid with a stick would be great.

Last edited by antfarmer2; Nov 16, 2015 at 06:06 PM.
Reply
Old Nov 17, 2015 | 12:23 AM
  #5  
Cliff Harris's Avatar
Cliff Harris
Race Director
15 Year Member
 
Joined: Apr 2002
Posts: 10,036
Likes: 346
From: Anaheim CA
Default

Originally Posted by czarredd
My fuel pump wasn't getting power when connected to the harness on the fuel sending unit therefore it was straight wired from the gas tank to the engine to power on with car ignition.
The fuel pump has power applied under two conditions:

1 - 2 seconds when the ignition is first turned on.
2 - When the engine is rotating.

If the car is just sitting there and not running there will be no power at the fuel pump.
Reply
Old Nov 17, 2015 | 10:37 PM
  #6  
czarredd's Avatar
czarredd
Thread Starter
Racer
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2013
Posts: 405
Likes: 7
From: Raleigh NC
Default

Originally Posted by Cliff Harris
The fuel pump has power applied under two conditions:

1 - 2 seconds when the ignition is first turned on.
2 - When the engine is rotating.

If the car is just sitting there and not running there will be no power at the fuel pump.
Thanks as always for the info Cliff but I totally understand how power is applied to the fuel pump. My issue is knowing if its possible that the power wire to the fuel pump could be bad.....which is why my pump had to be straight wired for power. I'm wondering if anyone else has had this issue and had to power fuel pump this way.
Reply
Old Nov 18, 2015 | 12:01 AM
  #7  
Cliff Harris's Avatar
Cliff Harris
Race Director
15 Year Member
 
Joined: Apr 2002
Posts: 10,036
Likes: 346
From: Anaheim CA
Default

I would connect a 12 volt test light to the fuel pump power wire and turn on the ignition. The test light should light for 2 seconds if all is well. Disconnect the direct connection to the engine first...

Even if the fuel pump relay is bad the oil pressure switch should take over when oil pressure reaches 4 PSI.

Last edited by Cliff Harris; Nov 18, 2015 at 12:03 AM.
Reply
Old Nov 18, 2015 | 12:14 PM
  #8  
whalepirot's Avatar
whalepirot
Melting Slicks
15 Year Member
 
Joined: Jan 2008
Posts: 2,054
Likes: 120
From: AZ
Default

You are aware (or not) that the pump/sender assembly is easily removed thru the filler lid opening with no tank removal needed. There's a tin of threads on this topic.

If there's big rust issues, I'd surely inspect inside the tank, however. the 'sock' filter's condition should give you some indication of severity.

If you retain the "direct" wiring, I'd suggest a rollover protection device to cutoff power in that event. While I'm a fan of factory design's comprehensiveness, shutoffs are not expensive and may be a lifesaver.

Last edited by whalepirot; Nov 18, 2015 at 12:16 PM.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Nov 19, 2015 | 10:18 PM
  #9  
czarredd's Avatar
czarredd
Thread Starter
Racer
10 Year Member
Liked
Loved
Community Favorite
 
Joined: Jul 2013
Posts: 405
Likes: 7
From: Raleigh NC
Default

Originally Posted by whalepirot
You are aware (or not) that the pump/sender assembly is easily removed thru the filler lid opening with no tank removal needed. There's a tin of threads on this topic.

If there's big rust issues, I'd surely inspect inside the tank, however. the 'sock' filter's condition should give you some indication of severity.

If you retain the "direct" wiring, I'd suggest a rollover protection device to cutoff power in that event. While I'm a fan of factory design's comprehensiveness, shutoffs are not expensive and may be a lifesaver.
Thanks. Yes, the sender is pretty easy to get to....it's just this wiring that has me puzzled. I guess we'll see when I install another sender. Thanks again!
Reply

Get notified of new replies

To rusted fuel sender issue?





All times are GMT -4. The time now is 02:20 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE