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Old Nov 7, 2021 | 09:54 PM
  #1  
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Default Almost had a problem

I've been riding the motorcycle more than driving the last few weeks so I thought I would put the Vette on the battery tender Friday night just to make sure it's charged up good. Well, I went out Saturday morning and went to disconnect the tender connector when I heard a sizzle, then the puff of smoke came, and then the fire started. I should've disconnected the charger from the outlet but I didn't, anyway, the fire was small and isolated to the battery tender wires but I have no idea what happened. I've been using battery tenders on other vehicles for years with no problems. No damage to the car or the cars wiring luckily. I'm running a red top so it has the cars wiring attached at the side, the top post are for a couple of auxiliary things which is where the battery tender was connected. I'm just glad that it didn't decide to go up in the middle of the night.
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Old Nov 8, 2021 | 06:57 AM
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So, what did you do right before the sizzle and puff of smoke? I mean, were you just incredibly lucky to be there when it happened or what? Glad you didn't have a real big problem.
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Old Nov 8, 2021 | 07:11 AM
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All I was doing was disconnecting the battery SAE lead from the battery tender lead. The SAE lead was fine, the smoke/fire came from the wires and not the SAE connector itself. Don't know if it was just good timing or if the wires were starting to melt and when I moved them they finally touched through the wire insulation or what. I should've taken a picture of it and I've already thrown the leads away. I checked the inline fuse and surprisingly it was still intact and not blown which isn't a good thing either.
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Old Nov 8, 2021 | 07:14 AM
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Really lucky you were right there when the fire started. Hope you can figure out why things went wrong.
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Old Nov 8, 2021 | 07:16 AM
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I use battery tenders too, I wonder what the manufacturer would offer if you told them about it. If the fuse wasn't blown, then no overcurrent occurred. I'm very curious about it.
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Old Nov 8, 2021 | 11:22 AM
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Definitely keep us posted. I feel like that should not have happened. I'd certainly like to know why. I agree that you should contact battery tender and see what they have to say about it.

Last edited by MWWarlord; Nov 8, 2021 at 11:22 AM.
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Old Nov 8, 2021 | 02:12 PM
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Originally Posted by 81Delorean
All I was doing was disconnecting the battery SAE lead from the battery tender lead.
Here lies the problem as I don't see it.
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Old Nov 8, 2021 | 06:29 PM
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Are you grounded to the chassis (which is correct) or are you grounded to the negative cable/post/clamp?
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Old Nov 8, 2021 | 06:32 PM
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Electrical things run on smoke, and you had a leak that let the smoke out. That's my professional diagnosis.
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Old Nov 8, 2021 | 07:09 PM
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Originally Posted by MrMcE
Electrical things run on smoke, and you had a leak that let the smoke out. That's my professional diagnosis.
I did notice that there was no electrical fluid on the battery or anything after the wires melted. Do you think all the fluid went up in smoke?
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Old Nov 10, 2021 | 12:42 AM
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Those SAE connections make a little nervous. We all use them, but they are cheap as hell.

Fortunately, nothing catastrophic and you’re unharmed. Interested to here what you find out.
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Old Nov 10, 2021 | 05:29 AM
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The wires must have shorted on the battery side of the connector. The tender can't produce enough current to melt wires. You probably completed the short when you went to disconnect the connector.
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Old Nov 10, 2021 | 06:36 AM
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Originally Posted by vette4fl
Those SAE connections make a little nervous. We all use them, but they are cheap as hell.

Fortunately, nothing catastrophic and you’re unharmed. Interested to here what you find out.
Curious as to why you don't like the SAE connectors, seem pretty safe as it is difficult for them to short together.
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Old Nov 10, 2021 | 07:52 AM
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How big was the fuse? It should be less than 2 amps and it should be mounted as close to the battery terminal as possible.
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Old Nov 10, 2021 | 02:19 PM
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OK, I'll be the dummy to ask: What is the SAE connector? Is it the plug type connector at the bottom center

this pic?
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Old Nov 11, 2021 | 06:14 AM
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Originally Posted by djohn3853
OK, I'll be the dummy to ask: What is the SAE connector? Is it the plug type connector at the bottom center

this pic?
Yes, that's it.
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