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Want to TIG weld very thin metal

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Old 08-19-2017, 11:04 AM
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Awkwardcrane
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Default Want to TIG weld very thin metal

I'm looking at tig welding .005" to .015" aluminum, brass, copper, stainless, and bronze to steel screen.
Ya, I know, it's an art project I've been working on and was going to use glue, but a friend suggested I look into getting a tig machine. I've been welding screen to 1/8th inch steel wire and have been successful at that with a mig.
Any suggestions on what machine to get?
Old 08-19-2017, 11:55 AM
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grantv
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Better bet I'm thinking is to post this on a welding forum or just contact a supplier. Welding .005 materials... yousa. Spot welder?
Old 08-19-2017, 09:16 PM
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001pewter
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I've tigged .03. Good luck with .005. Would like to see finished results.
Old 08-19-2017, 09:25 PM
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Awkwardcrane
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I said weld however it's more like spot welding. The smallest pieces I expect to be 1/4" by 1/2". There will of course not be any strength issues, just want to stick so they stay put.
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Old 08-19-2017, 09:32 PM
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001pewter
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Originally Posted by Impropercrane
I said weld however it's more like spot welding. The smallest pieces I expect to be 1/4" by 1/2". There will of course not be any strength issues, just want to stick so they stay put.
Spot welder, depending on how much you used it I give a harbor freight model a try. Unless it's gonna get used a lot, then I'd spring for something better. There's a video on YouTube of a dude building one. I didn't watch it though.

I'd normally not recommend much from the freight.
Old 08-19-2017, 09:35 PM
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001pewter
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Those metals you listed won't weld together.
Old 08-20-2017, 10:11 AM
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don peters
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[QUOTE=Impropercrane;1595395867]I'm looking at tig welding .005" to .015" aluminum, brass, copper, stainless, and bronze to steel screen.
Ya, I know, it's an art project I've been working on and was going to use glue, but a friend suggested I look into getting a tig machine. I've been welding screen to 1/8th inch steel wire and have been successful at that with a mig.
Any suggestions on what machine to get?[/QUO

Why not try soldering. You can get small pencil tip torches and get solders for all the above metals but the stainless, but there maybe something for that too. Have never checked for stainless. Soldering irons are another choice too.
don
Old 08-20-2017, 12:21 PM
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001pewter
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[QUOTE=don peters;1595401148]
Originally Posted by Impropercrane
I'm looking at tig welding .005" to .015" aluminum, brass, copper, stainless, and bronze to steel screen.
Ya, I know, it's an art project I've been working on and was going to use glue, but a friend suggested I look into getting a tig machine. I've been welding screen to 1/8th inch steel wire and have been successful at that with a mig.
Any suggestions on what machine to get?[/QUO

Why not try soldering. You can get small pencil tip torches and get solders for all the above metals but the stainless, but there maybe something for that too. Have never checked for stainless. Soldering irons are another choice too.
don
That's a good idea
Old 08-20-2017, 11:02 PM
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Paul 75 L82
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When I hire tig welders I would ask them to tig 2 soda cans together without a burn out hole.
Old 08-22-2017, 08:17 AM
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romandian
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"Any suggestions on what machine to get?"

well, get one that is able to provide low amperage. in reality, not just on the ****. mine has two ranges and goes down to 5 amps. get a microtorch also.
Old 08-23-2017, 12:06 PM
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whalepirot
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Originally Posted by Paul 75 L82
When I hire tig welders I would ask them to tig 2 soda cans together without a burn out hole.
Gee, that leaves me out!

I always find that quality tool ease and improive my tasks, whether sports or mechanical, so I bought Miller, MIG and TIG for their quality and SUPPORT!! My experience with them wa sold-school American, which I thought was extinct, plus they have an active forum and run classes here and there; one of which I was very impressed by.

My MIG is a Diversion 185 which may be on the high power side for such fine work, but it really helps a newb learn a new skill.

Millers command very good resale and can be found used.

Last edited by whalepirot; 08-23-2017 at 12:08 PM.
Old 08-23-2017, 12:15 PM
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Ruby Supercar
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Soldering or brazing is the only way to go for art projects, because it's the only method that allows you to join dissimilar metals. It also minimizes heat distortion which can be an issue in thin, reactive metals.

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