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Headlamp bulb replacement - H4

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Old Nov 27, 2004 | 03:20 AM
  #1  
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From: Bergerac Dordogne
Default Headlamp bulb replacement - H4

Don't know if anyone can help with this. I'm trying to upgrade my H4 bulbs to 90/100s (for off road use only, of course).

The GM shop manual says open the headlight doors and reach into the space behind the headlight. As my hands are actually slightly larger than a Barbie doll's I can't get in there.

I am reaching the conclusion that the only way to change the bulb is to remove the headlight assembly to gain access.

Has anyone out there had experience of changing H4 bulbs in an export headlight, and if so, HOW DID YOU DO IT?

Thanks in advance.
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Old Nov 27, 2004 | 08:09 AM
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unscrew the black plastic housing, it slides up and out. Then your hand will fit? H4 bulb?
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Old Nov 27, 2004 | 11:57 AM
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come in from the side not the back. you should be able to reach it then.
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Old Nov 27, 2004 | 12:05 PM
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Don't only european headlights use H4 bulbs ?
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Old Nov 27, 2004 | 12:08 PM
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From: Bergerac Dordogne
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Coming in from the hood side and underneath the housing with the cowl removed meant I could reach the connectors.

That was the end of the good news, the connectors wouldn't budge so I ended up removing the headlights and having to prise the connectors off with a screwdriver - the H4 connectors are just a friction fit.

This was a mixed blessing as the rh light hood needed adjusting anyway.

Then there are the two bits of bad news at the end. The lh vertical adjuster has seized, and despite liberal dosings of plus gas and easing oil to the worm drive the torx head on the adjuster arm stripped.

Oh and there is no main beam on the lh side either.

The good news is that the dip beam is really good.

So tomorrow it's out with the pliers and the multimeter to find out what's gone wrong now . . .

Thanks for the tips guys.

H4? Just means Halogen type 4 bulb, it's the EU standard twin filament main and dip beam in one unit.

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Old Nov 27, 2004 | 12:19 PM
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Are you using the stock wires or are you using a relay setup?
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Old Nov 27, 2004 | 02:35 PM
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Originally Posted by Oldvetter
Don't only european headlights use H4 bulbs ?
You can change out the US headlights for the European types.. Check here.. www.pfyc.com
And looking at Cochemarman's profile, he is in Europe..
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Old Nov 27, 2004 | 08:00 PM
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I upgraded to the euro T-84 headlight lenses and bought the H4 HID kit for them!
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Old Nov 27, 2004 | 08:17 PM
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Originally Posted by Cochemarman
Don't know if anyone can help with this. I'm trying to upgrade my H4 bulbs to 90/100s (for off road use only, of course).

The GM shop manual says open the headlight doors and reach into the space behind the headlight. As my hands are actually slightly larger than a Barbie doll's I can't get in there.

I am reaching the conclusion that the only way to change the bulb is to remove the headlight assembly to gain access.

Has anyone out there had experience of changing H4 bulbs in an export headlight, and if so, HOW DID YOU DO IT?

Thanks in advance.
Take the plastic side surround off to make it easier to reach the back of the bulb. Three Philips head screws and a wiggle job at the bottom.

Pull the plug, remove the rubber boot.

The H4 has a metal clip that needs to be squeezed together and "popped" off. It's on a hinge on one side. Even when you know how it works, it still hurts your hand.

The the bulb comes out relatively easily.

Reverse the procedure to get it back in.

Here's a website that has photos of the process:

http://gstwin.com/replace_bulbs.htm

Oh, with the stock wiring, you may want to stick with 80w/80w H4s. Just a thought.

Hope this helps.


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Old Nov 28, 2004 | 01:33 PM
  #10  
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From: Bergerac Dordogne
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Well, finally got the b*ggers into the car.

Still can't free the left hand vertical adjuster. The worm drive moves around about a quarter of a turn in each direction, but no more. Ah well.

"Oh, with the stock wiring, you may want to stick with 80w/80w H4s. Just a thought."

The circuits for each beam are individually fused at 10amps, giving about a 20% margin on the 100w mains and a tad more on the dips.

I've always used these bulbs with standard wiring in the past with absolutely no problems. But I'll still keep my fingers crossed!

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