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(pics) Rebuilt My Drivers Seat Today

Old 10-02-2011, 11:29 PM
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Cozmo
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Default (pics) Rebuilt My Drivers Seat Today

Hi,
I recently purchased a 2008 AO Z06 with 20,500 miles on it. The drivers seat showed a lot of wear.



Took the car over to a friends house and removed the seat and rebuilt it.

Before repair.



With the seat bottom cushion out, you can see how beat up the foam was.







My friend cut some material and we re-inforced the bottom of the seat frame. We also glued some material over the sharp edges of the aluminum frame.



We added some foam and more material to the bottom of the seat.



Put it back together and you can see the results. I'm very happy with it.





Old 10-02-2011, 11:40 PM
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mpuzach
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Looks great.

Did your seat make any noises before you did the rebuild? Mine is starting to creak quite a bit when I turn, accelerate, or brake (and my weight shifts). The sounds are definitely coming from inside the seat. I'm wondering if doing what you did might help.
Old 10-02-2011, 11:49 PM
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Cozmo
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Originally Posted by mpuzach
Looks great.

Did your seat make any noises before you did the rebuild? Mine is starting to creak quite a bit when I turn, accelerate, or brake (and my weight shifts). The sounds are definitely coming from inside the seat. I'm wondering if doing what you did might help.
No, I hadn't noticed any sounds coming from it. Perhaps when you open it up, you'll find the source of the noise. Pay close attention to how the cables are ran.

Good luck.
Old 10-03-2011, 01:15 AM
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See5see6
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Quite a good job I must say. Feels good to have done it with just you and a friend helping does it not?
Old 10-03-2011, 01:44 AM
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Cliff2011GS
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I have a 2011 GS, 4,000 miles. Once in a while I feel something in the seat like a spring is not sitting right and it feels like the spring snaps to another position. Do you have any photos of the springs without the add material? As in your 6th picture?
Old 10-03-2011, 04:55 AM
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good job...
Old 10-03-2011, 07:15 AM
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CO Lightfoot
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Nicely done!

I did the same thing on my 09. Huge improvement. I used a rebuild kit... available from many vendors, like this one: http://forums.corvetteforum.com/c6-c...-kits-jwm.html

If you decide to replace the seat bottom foam, this looks like a good upgrade: http://forums.corvetteforum.com/c6-c...9-shipped.html
Old 10-03-2011, 08:13 AM
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CO Lightfoot
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Originally Posted by Cliff2011GS
I have a 2011 GS, 4,000 miles. Once in a while I feel something in the seat like a spring is not sitting right and it feels like the spring snaps to another position. Do you have any photos of the springs without the add material? As in your 6th picture?
The driver's seat on my 09 base model (1LT), before I upgraded it with a rebuild kit, viewed from below:



I expect your '11 GS is similar... reach under your seat, you should be able to feel the thin support wires directly in contact with the seat-bottom foam. You can imagine how the wires would eventually damage the foam.

Interestingly, my passenger seat already has a factory-installed pad (to protect the seat sensor):



Even though I rarely have a passenger, you can see I added some foam blocks from a rebuild kit.
Old 10-03-2011, 09:01 AM
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Nice job.
Old 10-03-2011, 09:12 AM
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Cliff2011GS
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Originally Posted by CO Lightfoot
The driver's seat on my 09 base model (1LT), before I upgraded it with a rebuild kit, viewed from below:

I expect your '11 GS is similar... reach under your seat, you should be able to feel the thin support wires directly in contact with the seat-bottom foam. You can imagine how the wires would eventually damage the foam.

Interestingly, my passenger seat already has a factory-installed pad (to protect the seat sensor):

Even though I rarely have a passenger, you can see I added some foam blocks from a rebuild kit.


Thats for the photos!!!

I think that I may be hearing/feeling is the rubbing of that white piece of plastic in contact with the wire in the center.

[IMG]C:\Users\Cliff\Documents\CJS\Cars\2011 Corvette\seat bottom.jpg[/IMG]
Old 10-03-2011, 09:19 AM
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Cozmo
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Originally Posted by See5see6
Quite a good job I must say. Feels good to have done it with just you and a friend helping does it not?
Yes sir.

Originally Posted by Cliff2011GS
I have a 2011 GS, 4,000 miles. Once in a while I feel something in the seat like a spring is not sitting right and it feels like the spring snaps to another position. Do you have any photos of the springs without the add material? As in your 6th picture?
Yes. Your foam may not be sitting on the rail properly. The sharp edges on the frame will cut the foam after a while.


Originally Posted by CO Lightfoot
Nicely done!

I did the same thing on my 09. Huge improvement. I used a rebuild kit... available from many vendors, like this one: http://forums.corvetteforum.com/c6-c...-kits-jwm.html

If you decide to replace the seat bottom foam, this looks like a good upgrade: http://forums.corvetteforum.com/c6-c...9-shipped.html
Yes, the pre-cut kits are available from several CF vendors. Thanks for the info on the foam.
Old 10-03-2011, 04:03 PM
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Larry nicely done and how do you like your new Z
Old 10-03-2011, 04:19 PM
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Originally Posted by Cozmo
Hi,
I recently purchased a 2008 AO Z06 with 20,500 miles on it. The drivers seat showed a lot of wear.



Took the car over to a friends house and removed the seat and rebuilt it.

Before repair.



With the seat bottom cushion out, you can see how beat up the foam was.







My friend cut some material and we re-inforced the bottom of the seat frame. We also glued some material over the sharp edges of the aluminum frame.



We added some foam and more material to the bottom of the seat.



Put it back together and you can see the results. I'm very happy with it.





Man I love that white 3LZ interior! I almost went with white but got a good deal on the titanium pieces. Im not complaining I had a local upholstery guy rebuild both my seats when I re-skinned them. They feel much better and are holding up quite well.
Old 10-03-2011, 07:37 PM
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Cozmo
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Originally Posted by peter pan
Larry nicely done and how do you like your new Z
Thanks Steve. Havent got to drive it as much as I've wanted as I've been super busy with work.


Originally Posted by forg0tmypen
Man I love that white 3LZ interior! I almost went with white but got a good deal on the titanium pieces. Im not complaining I had a local upholstery guy rebuild both my seats when I re-skinned them. They feel much better and are holding up quite well.
Yeah, I love the two tone
Old 10-07-2011, 09:20 AM
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0Brian@RPT
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I had my Driver's Side repaired at the shop today and after 19,566 miles, the foam was almost split in half. Now, I weigh 189 lbs and get in and out of the Vette normally and the aluminum frame is cutting into the foam. Now that it has been rebuilt, much better and more support.

Good thing is..... I sell and install the seat kits at the shop. The seat kits can be purchased as well.
Old 10-07-2011, 11:50 AM
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C6Tim
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Looks good... Is anyone else surprised that the foam would chew up and come apart like that? I can understand it losing it's "sponginess" (if that's a word), but coming apart like that just seems like it must be some cheap stuff.
Old 10-08-2011, 10:31 AM
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Cozmo
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Originally Posted by Brian@RPT
I had my Driver's Side repaired at the shop today and after 19,566 miles, the foam was almost split in half. Now, I weigh 189 lbs and get in and out of the Vette normally and the aluminum frame is cutting into the foam. Now that it has been rebuilt, much better and more support.

Good thing is..... I sell and install the seat kits at the shop. The seat kits can be purchased as well.
We repaired my C5 seat at Brians shop. It had 59K miles on it and looked like new when done.

Originally Posted by C6Tim
Looks good... Is anyone else surprised that the foam would chew up and come apart like that? I can understand it losing it's "sponginess" (if that's a word), but coming apart like that just seems like it must be some cheap stuff.
Once you take the seat apart, you can see how sharp the edges are on the aluminum frame. Like knives pressing against the foam as you drive. A little bit of material over the sharp edges helps a lot to avoid that continuing to happen.

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To (pics) Rebuilt My Drivers Seat Today

Old 10-08-2011, 12:47 PM
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sublime1996525
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Originally Posted by mpuzach
Looks great.

Did your seat make any noises before you did the rebuild? Mine is starting to creak quite a bit when I turn, accelerate, or brake (and my weight shifts). The sounds are definitely coming from inside the seat. I'm wondering if doing what you did might help.
I thought mine was the only one that did that. Every time I push the clutch in it creaks. At first I thought it was the clutch. Lol. Really considering adding the 2012 seats.
Old 10-08-2011, 12:59 PM
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That's a great color combo! Mine with the 4LT! Love it!
Old 10-08-2011, 01:15 PM
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carl3989
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Default Did you find the felt..

..addition was a little to firm? I found it so and had to take it out after I did my seat. Great seat redo however.

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