C6 Corvette General Discussion General C6 Corvette Discussion not covered in Tech
Sponsored by:
Sponsored by:

Door Panel Removal

Thread Tools
 
Search this Thread
 
Old 04-07-2018, 04:54 PM
  #1  
bartsky
Safety Car
Thread Starter
 
bartsky's Avatar
 
Member Since: Feb 2006
Location: Fort Worth Texas
Posts: 4,338
Received 328 Likes on 244 Posts

Default Door Panel Removal

I removed my door panel to replace the busted Bose woofer. It takes a tremendous amount of force to pry the door panel away from the door.
The speaker was separating on the backside as they tend to do in the grand sports apparently. Waiting on new speaker to arrive...
Attached Images    
Old 04-07-2018, 05:12 PM
  #2  
Jughead
Senior Member since 1492
Support Corvetteforum!
 
Jughead's Avatar
 
Member Since: Aug 2000
Location: Just because I'm paranoid doesn't mean people aren't out to get me...
Posts: 86,382
Received 152 Likes on 118 Posts
St. Jude Donor '09

Default

At least you didn’t break anything like I would do
The following users liked this post:
bartsky (04-07-2018)
Old 04-07-2018, 05:15 PM
  #3  
windyC6
Safety Car
 
windyC6's Avatar
 
Member Since: Jan 2011
Posts: 4,951
Received 514 Likes on 425 Posts

Default

If it ain't too much trouble could you post a pic of the back of the panel so we can see what kind of pins hold it on ??

Last edited by windyC6; 04-07-2018 at 05:16 PM.
The following users liked this post:
bartsky (04-07-2018)
Old 04-07-2018, 05:24 PM
  #4  
bartsky
Safety Car
Thread Starter
 
bartsky's Avatar
 
Member Since: Feb 2006
Location: Fort Worth Texas
Posts: 4,338
Received 328 Likes on 244 Posts

Default

Backside/Pins
Attached Images   

Last edited by bartsky; 04-07-2018 at 05:25 PM.
The following users liked this post:
windyC6 (04-08-2018)
Old 04-07-2018, 05:42 PM
  #5  
Corvette_Ed
Race Director
 
Corvette_Ed's Avatar
 
Member Since: May 2012
Location: Phoenix area, AZ
Posts: 15,236
Received 2,839 Likes on 1,800 Posts

Default

Bart, most auto parts stores sell a pack of plastic trim removal tools. I got a pack at O'Reilly's for about $15. It made the door panel removal a snap, and was done in seconds without breaking a single pin. It's a real PITA without them.
The following users liked this post:
bartsky (04-07-2018)
Old 04-07-2018, 05:52 PM
  #6  
Jeff T.
Race Director
 
Jeff T.'s Avatar
 
Member Since: Jul 2007
Location: Arlington Hts, IL
Posts: 15,881
Received 1,090 Likes on 797 Posts
St. Jude Donor '13-'14-'15-'16-'17-'18-'19-'20-'21-'22-'23-'24


Default

Those pins are a PITA. I had the nylon pry tools and still broke a hand full.
The following users liked this post:
bartsky (04-07-2018)
Old 04-07-2018, 05:59 PM
  #7  
bartsky
Safety Car
Thread Starter
 
bartsky's Avatar
 
Member Since: Feb 2006
Location: Fort Worth Texas
Posts: 4,338
Received 328 Likes on 244 Posts

Default

I used towels and door panel removal tools. I did not break and of the pins, but the noise was awful!
Old 04-07-2018, 06:02 PM
  #8  
Corvette_Ed
Race Director
 
Corvette_Ed's Avatar
 
Member Since: May 2012
Location: Phoenix area, AZ
Posts: 15,236
Received 2,839 Likes on 1,800 Posts

Default

Originally Posted by bartsky
I used towels and door panel removal tools. I did not break and of the pins, but the noise was awful!
It is loud. When I pulled the panels to replace my speakers it sounded like I was ripping the door in half.
The following users liked this post:
bartsky (04-09-2018)
Old 04-07-2018, 06:19 PM
  #9  
kevinkar
Racer
 
kevinkar's Avatar
 
Member Since: Oct 2013
Location: Earth
Posts: 420
Received 60 Likes on 55 Posts
Default

You just have to be careful. Start at the bottom and pull in the direction of the pin (straight out) and work your way around the door to the top. Remember the top is held on by a metal angle that drops into the upper channel. Also the connector to the speakers etc. is not super long so you can't really take the panel off and sit it on the floor; you have to prop it on your leg while disconnecting the cable if I recall correctly.
The following users liked this post:
bartsky (04-09-2018)
Old 04-07-2018, 06:51 PM
  #10  
Vet Interested
Le Mans Master
 
Vet Interested's Avatar
 
Member Since: Oct 2005
Location: Left Coast, San Diego
Posts: 6,654
Received 2,093 Likes on 1,207 Posts

Default

Originally Posted by kevinkar
You just have to be careful. Start at the bottom and pull in the direction of the pin (straight out) and work your way around the door to the top. Remember the top is held on by a metal angle that drops into the upper channel. Also the connector to the speakers etc. is not super long so you can't really take the panel off and sit it on the floor; you have to prop it on your leg while disconnecting the cable if I recall correctly.
And like stated in other posts, don't freak out when you hear the awful ripping/popping sound each pin makes as it releases.
The following users liked this post:
bartsky (04-09-2018)
Old 04-07-2018, 09:08 PM
  #11  
1rusty1
Safety Car
 
1rusty1's Avatar
 
Member Since: Dec 2013
Posts: 3,936
Received 332 Likes on 234 Posts

Default

I took mine off when I wrapped the door panels in leather. Taking them off was simple enough but getting the top metal clasps lined up and back into the correct position was a big pain.
The following users liked this post:
bartsky (04-09-2018)
Old 04-08-2018, 12:28 AM
  #12  
kevinkar
Racer
 
kevinkar's Avatar
 
Member Since: Oct 2013
Location: Earth
Posts: 420
Received 60 Likes on 55 Posts
Default

Originally Posted by Vet Interested
And like stated in other posts, don't freak out when you hear the awful ripping/popping sound each pin makes as it releases.
Yep, those plastic pins are multi-ribbed which adds to the noise they make. But once you get one out (or completed pulling off one panel) you know what you're hearing and it's no longer an issue. You just need to get used to it.
The following users liked this post:
bartsky (04-09-2018)
Old 04-08-2018, 03:52 AM
  #13  
Detroit1
Pro
 
Detroit1's Avatar
 
Member Since: Mar 2015
Posts: 514
Received 84 Likes on 70 Posts
Default Driver side door rattle noise

Originally Posted by bartsky
Backside/Pins
Hello,

Thanks for your post on taking panel off and pics.

I have a rattle/buzzing noise on driver side which sounds like it might be from the top clip area. It also appears that the top area is a bit loose.

Are the top clips metal or plastic. It would appear that I need to remove the whole panel to reset them in place.

I tried to press the top of the door panel to see if it might slide back into place and no luck.

Any guidance is appreciated.

Regards,
Jim
The following users liked this post:
bartsky (04-09-2018)
Old 04-08-2018, 04:22 AM
  #14  
grady
Melting Slicks
 
grady's Avatar
 
Member Since: Jul 2000
Location: Phoenix AZ
Posts: 2,689
Received 113 Likes on 81 Posts

Default

The pins do make a lot of noise. Once you get a couple pulled, the rest seem to come out easier. Do start at the bottom. I did break on guide post on the passenger door that I had to epoxy back on which wasn’t a big deal. The pins are easily replaced if broken.

I am getting tha panels covered in a different pattern so I have yet to do the reinstall which I do here is a bit of a pain. Will report later...
Old 04-08-2018, 09:21 AM
  #15  
danzio56
Racer
 
danzio56's Avatar
 
Member Since: May 2017
Location: Diamond Bar Ca.
Posts: 478
Received 104 Likes on 90 Posts
Default

I had mine apart and even with the pry tools managed to break one of the pins. But the real fun doesn't begin until you try and put them back together. That, for me was exponentially more difficult.
The following users liked this post:
bartsky (04-09-2018)
Old 04-08-2018, 10:32 AM
  #16  
windyC6
Safety Car
 
windyC6's Avatar
 
Member Since: Jan 2011
Posts: 4,951
Received 514 Likes on 425 Posts

Default

Originally Posted by bartsky
Backside/Pins
Thanks bartsky....i've taken a lot of old door panels off, but hadn't had to do these yet. Nice to see what we're dealing with.....
The following users liked this post:
bartsky (04-09-2018)
Old 04-08-2018, 10:58 AM
  #17  
Landru
Race Director

 
Landru's Avatar
 
Member Since: Dec 2002
Location: Wayne Township WI
Posts: 10,237
Received 1,046 Likes on 820 Posts

Default

My Z's going in for rebuilt heads, asked if shop w/could install 2 used Bose subs from eBay + replace other 4 (per Dano will use Kickers).
Shop owner says sure, they've a box of spare clips.
The following users liked this post:
bartsky (04-09-2018)

Get notified of new replies

To Door Panel Removal

Old 04-08-2018, 10:59 AM
  #18  
C6topless
Pro
 
C6topless's Avatar
 
Member Since: Mar 2011
Location: Southern cali
Posts: 534
Received 33 Likes on 26 Posts

Default

the speaker failing in the grandsport is a common issue. All it takes is a small amount of moisture to invade the door to cause the separation.

also if you are removing the passenger door panel, you need a T30 to remove the two bolts holding the panel in place. one is under the handle, the other is hidden under your door pop button - just pry up the switch and button and it is under it.
The following users liked this post:
bartsky (04-09-2018)
Old 04-08-2018, 12:59 PM
  #19  
kevinkar
Racer
 
kevinkar's Avatar
 
Member Since: Oct 2013
Location: Earth
Posts: 420
Received 60 Likes on 55 Posts
Default

Originally Posted by Detroit1
I have a rattle/buzzing noise on driver side which sounds like it might be from the top clip area. It also appears that the top area is a bit loose.
When you put the panel back on, make sure to hang it in the channel completely front to back. You might also want to put a few small pieces of felt tape where it hangs because it's a metal on metal surface if I recall correctly. That will make sure to pad that contact and remove any rattling that might result from that interface.
The following users liked this post:
bartsky (04-09-2018)
Old 04-08-2018, 02:29 PM
  #20  
cmonkey713
Race Director
 
cmonkey713's Avatar
 
Member Since: Aug 2008
Location: Edmond Oklahoma
Posts: 13,539
Received 1,239 Likes on 910 Posts

Default

Originally Posted by Corvette_Ed
Bart, most auto parts stores sell a pack of plastic trim removal tools. I got a pack at O'Reilly's for about $15. It made the door panel removal a snap, and was done in seconds without breaking a single pin. It's a real PITA without them.
Got mine at harbor Freight for $10 or 12 bucks. Cheap but how often do you use them? NAPA has the little plastic clips and studs if you brake any.
The following 2 users liked this post by cmonkey713:
bartsky (04-09-2018), BigMonkey73 (04-09-2018)


Quick Reply: Door Panel Removal



All times are GMT -4. The time now is 10:33 AM.