[Z06] Katech LS7 Valvetrain Dynamics testing approved - seeking input from Corvette Forum
#204
Le Mans Master
Good news. I have received budget approval to run a valvetrain dynamics test for development purposes to prove out a few of the questions posed here on the forum. Before I write the test plan, I'm interested in hearing input from you guys to see if there are additional combinations that need testing. I'm not saying that every combination posted here will get tested, or any additional at all, but your suggestions will be considered.
We would like to run this test as soon as possible. The valvetrain test cell is currently down due to computer problems, but repairs are in progress that should get it back up and running within days. Because it was down there is a bit of a backup of programs that are waiting for testing so we will have to wait in line, but once it gets fixed that should go through smoothly. In other words, I can't guarantee exactly when, but it will get done soon.
Here is how I see the test plan:
1. Stock cam/springs, stock valves
2. Stock cam/springs, solid stainless exhaust valve
3. Stock cam/dual springs, solid stainless exhaust valve
4. Torquer cam/PSI springs, stock valves (already tested long ago, but we will baseline again)
5. Torquer cam/PSI springs, solid stainless exhaust valves
6. Torquer cam/dual springs, solid stainless exhaust valves
7. Torquer cam/PSI springs, Ti exhaust valve
The Torquer cam will be an example of your typical aftermarket cam lobe profile.
If there is any vendor out there who wishes to have their combination tested we would be happy to include it in the mix for just the cost of running the additional combinations.
Input is encouraged.
We would like to run this test as soon as possible. The valvetrain test cell is currently down due to computer problems, but repairs are in progress that should get it back up and running within days. Because it was down there is a bit of a backup of programs that are waiting for testing so we will have to wait in line, but once it gets fixed that should go through smoothly. In other words, I can't guarantee exactly when, but it will get done soon.
Here is how I see the test plan:
1. Stock cam/springs, stock valves
2. Stock cam/springs, solid stainless exhaust valve
3. Stock cam/dual springs, solid stainless exhaust valve
4. Torquer cam/PSI springs, stock valves (already tested long ago, but we will baseline again)
5. Torquer cam/PSI springs, solid stainless exhaust valves
6. Torquer cam/dual springs, solid stainless exhaust valves
7. Torquer cam/PSI springs, Ti exhaust valve
The Torquer cam will be an example of your typical aftermarket cam lobe profile.
If there is any vendor out there who wishes to have their combination tested we would be happy to include it in the mix for just the cost of running the additional combinations.
Input is encouraged.
I know a lot of people would like to see the comparison of several setups but what is driving you to run the tests? plus before the tests are run what might the results tell us? is it possible to define poor, good and best?
#206
Premium Supporting Vendor
Thread Starter
In the world of Engineering it would seem to me that you need to define the why, what and how of the tests. Your list looks like the what and I'm sure you'll define the how when you run the tests, but what is the why?
I know a lot of people would like to see the comparison of several setups but what is driving you to run the tests? plus before the tests are run what might the results tell us? is it possible to define poor, good and best?
I know a lot of people would like to see the comparison of several setups but what is driving you to run the tests? plus before the tests are run what might the results tell us? is it possible to define poor, good and best?
To understand what we are looking for, a good place to start is this article: http://www.gmhightechperformance.com...e/viewall.html
#207
Hi Jason,
What if I get enough forum members to chip in to buy a set of Yella Terra RR to test on the setup that you create for your testing. Essentially you would run your test then swap the rockers to run a second test for a A - B comparison with all things being equal.
Many of us want to know if the added weight over the tip will effect the valve train dynamics. Some have said it won't effect it at all and others say it will. This test would put that arguement to rest. I would like to use these rockers but not at the expense of valve float/bounce. Thank you for considering this test.
1. Vertc6 $50
2.
3.
4.
5.
What if I get enough forum members to chip in to buy a set of Yella Terra RR to test on the setup that you create for your testing. Essentially you would run your test then swap the rockers to run a second test for a A - B comparison with all things being equal.
Many of us want to know if the added weight over the tip will effect the valve train dynamics. Some have said it won't effect it at all and others say it will. This test would put that arguement to rest. I would like to use these rockers but not at the expense of valve float/bounce. Thank you for considering this test.
1. Vertc6 $50
2.
3.
4.
5.
[...] Here is how I see the test plan:
1. Stock cam/springs, stock valves
2. Stock cam/springs, solid stainless exhaust valve
3. Stock cam/dual springs, solid stainless exhaust valve
4. Torquer cam/PSI springs, stock valves (already tested long ago, but we will baseline again)
5. Torquer cam/PSI springs, solid stainless exhaust valves
6. Torquer cam/dual springs, solid stainless exhaust valves
7. Torquer cam/PSI springs, Ti exhaust valve
The Torquer cam will be an example of your typical aftermarket cam lobe profile. If there is any vendor out there who wishes to have their combination tested we would be happy to include it in the mix for just the cost of running the additional combinations. Input is encouraged.
1. Stock cam/springs, stock valves
2. Stock cam/springs, solid stainless exhaust valve
3. Stock cam/dual springs, solid stainless exhaust valve
4. Torquer cam/PSI springs, stock valves (already tested long ago, but we will baseline again)
5. Torquer cam/PSI springs, solid stainless exhaust valves
6. Torquer cam/dual springs, solid stainless exhaust valves
7. Torquer cam/PSI springs, Ti exhaust valve
The Torquer cam will be an example of your typical aftermarket cam lobe profile. If there is any vendor out there who wishes to have their combination tested we would be happy to include it in the mix for just the cost of running the additional combinations. Input is encouraged.
1a. Above w/Yella Terra 1.8
2. Stock cam/springs, solid stainless exhaust valve
--- Since the above is expected to fail, no additional test.
3. Stock cam/dual springs, solid stainless exhaust valve
3a. Above w/Yella Terra 1.8
4. Torquer cam/PSI springs, stock valves (already tested long ago, but we will baseline again)
4a. Above w/Yella Terra 1.8 (assuming stock springs will not carry the weight in 1a above).
5. Torquer cam/PSI springs, solid stainless exhaust valves
--- Since the above is expected to fail, no additional test.
6. Torquer cam/dual springs, solid stainless exhaust valves.
6a. Above w/Yella Terra 1.8
7. Torquer cam/PSI springs, Ti exhaust valve
--- Test only if all YT combinations above w/OEM valve fail.
Depending on how things shake out, that looks like about 4 additional tests.
My main concern, while acknowledging that the aluminum rocker may not be the best choice in the long run (but it is the most cost-efficient in the short run), are scattered industry reports that a roller tipped rocker will reduce -- or at least equalize -- side load on the valve guide compared to the OEM style rocker, and do have a slight range of adjustment to center the wipe pattern on the valve stem tip (an unsolvable problem we are seeing with some OEM rockers). Given the problems the OEM LS7 heads have with valve guides, and given that we don't know exactly what is causing those problems, any help at all -- such as a reduction in side load or a centering of the wipe -- seems to be a worthwhile pursuit.
.
Last edited by Mark2009; 02-07-2013 at 11:16 AM.
#208
Safety Car
Bumping this since several expressed interested (vertC6, myself, Mookster, Bad Ax, spinkick, RFE-57, atljar, and Michael D). To directly answer Jason's question (at least from my perspective):
1. Stock cam/springs, stock valves
1a. Above w/Yella Terra 1.8
2. Stock cam/springs, solid stainless exhaust valve
--- Since the above is expected to fail, no additional test.
3. Stock cam/dual springs, solid stainless exhaust valve
3a. Above w/Yella Terra 1.8
4. Torquer cam/PSI springs, stock valves (already tested long ago, but we will baseline again)
4a. Above w/Yella Terra 1.8 (assuming stock springs will not carry the weight in 1a above).
5. Torquer cam/PSI springs, solid stainless exhaust valves
--- Since the above is expected to fail, no additional test.
6. Torquer cam/dual springs, solid stainless exhaust valves.
6a. Above w/Yella Terra 1.8
7. Torquer cam/PSI springs, Ti exhaust valve
--- Test only if all YT combinations above w/OEM valve fail.
Depending on how things shake out, that looks like about 4 additional tests.
My main concern, while acknowledging that the aluminum rocker may not be the best choice in the long run (but it is the most cost-efficient in the short run), are scattered industry reports that a roller tipped rocker will reduce -- or at least equalize -- side load on the valve guide compared to the OEM style rocker, and do have a slight range of adjustment to center the wipe pattern on the valve stem tip (an unsolvable problem we are seeing with some OEM rockers). Given the problems the OEM LS7 heads have with valve guides, and given that we don't know exactly what is causing those problems, any help at all -- such as a reduction in side load or a centering of the wipe -- seems to be a worthwhile pursuit.
.
1. Stock cam/springs, stock valves
1a. Above w/Yella Terra 1.8
2. Stock cam/springs, solid stainless exhaust valve
--- Since the above is expected to fail, no additional test.
3. Stock cam/dual springs, solid stainless exhaust valve
3a. Above w/Yella Terra 1.8
4. Torquer cam/PSI springs, stock valves (already tested long ago, but we will baseline again)
4a. Above w/Yella Terra 1.8 (assuming stock springs will not carry the weight in 1a above).
5. Torquer cam/PSI springs, solid stainless exhaust valves
--- Since the above is expected to fail, no additional test.
6. Torquer cam/dual springs, solid stainless exhaust valves.
6a. Above w/Yella Terra 1.8
7. Torquer cam/PSI springs, Ti exhaust valve
--- Test only if all YT combinations above w/OEM valve fail.
Depending on how things shake out, that looks like about 4 additional tests.
My main concern, while acknowledging that the aluminum rocker may not be the best choice in the long run (but it is the most cost-efficient in the short run), are scattered industry reports that a roller tipped rocker will reduce -- or at least equalize -- side load on the valve guide compared to the OEM style rocker, and do have a slight range of adjustment to center the wipe pattern on the valve stem tip (an unsolvable problem we are seeing with some OEM rockers). Given the problems the OEM LS7 heads have with valve guides, and given that we don't know exactly what is causing those problems, any help at all -- such as a reduction in side load or a centering of the wipe -- seems to be a worthwhile pursuit.
.
#209
The why is explained in post #24: http://forums.corvetteforum.com/1582785923-post24.html
To understand what we are looking for, a good place to start is this article: http://www.gmhightechperformance.com...e/viewall.html
To understand what we are looking for, a good place to start is this article: http://www.gmhightechperformance.com...e/viewall.html
Probably better to not get sidetracked on all of the other wild suggestions, and get to the bottom of what it is you are searching for.
Good luck and looking forward to your results.
#210
Le Mans Master
The why is explained in post #24: http://forums.corvetteforum.com/1582785923-post24.html
To understand what we are looking for, a good place to start is this article: http://www.gmhightechperformance.com...e/viewall.html
To understand what we are looking for, a good place to start is this article: http://www.gmhightechperformance.com...e/viewall.html
I'm still curious do you test to failure? or are there specific numbers you'll record that helps define "safe"?
I'm just glad we have some one like you sorting through the fog of data. I'm sure you've seen 1000's of LS7's over the years and you have a much better understanding of the dynamics of this engine than 99.9% of the people on the forum
good luck
#211
Burning Brakes
The only thing that could make this test better would be some video to post on Youtube at the conclusion. There is some very interesting stuff out there, but none specific to our LS7 engines.
This one shows some of the effects of valve float in an RPM range close to the LS7.
Here's another clip showing a multi-spring set up at 7000 RPM that looks pretty stable.
This one is just off the charts. OHC BMW at 14K RPM. Of course F1 engines have exceeded 20K RPM but are now regulated to 17 or 18K.
A good article comparing NASCAR Cup engines to F1. The Good Ol Boys are smarter than you might think. Includes some commentary on valve train components.
http://www.epi-eng.com/piston_engine..._cup_to_f1.htm
A very good article on valve spring technology, the Spintron, and the high costs of R&D.
http://www.popularmechanics.com/cars...nascar-6643778
This one shows some of the effects of valve float in an RPM range close to the LS7.
Here's another clip showing a multi-spring set up at 7000 RPM that looks pretty stable.
This one is just off the charts. OHC BMW at 14K RPM. Of course F1 engines have exceeded 20K RPM but are now regulated to 17 or 18K.
A good article comparing NASCAR Cup engines to F1. The Good Ol Boys are smarter than you might think. Includes some commentary on valve train components.
http://www.epi-eng.com/piston_engine..._cup_to_f1.htm
A very good article on valve spring technology, the Spintron, and the high costs of R&D.
http://www.popularmechanics.com/cars...nascar-6643778
#212
[...] A good article comparing NASCAR Cup engines to F1. The Good Ol Boys are smarter than you might think. Includes some commentary on valve train components.
http://www.epi-eng.com/piston_engine..._cup_to_f1.htm
A very good article on valve spring technology, the Spintron, and the high costs of R&D.
http://www.popularmechanics.com/cars...nascar-6643778
http://www.epi-eng.com/piston_engine..._cup_to_f1.htm
A very good article on valve spring technology, the Spintron, and the high costs of R&D.
http://www.popularmechanics.com/cars...nascar-6643778
As to the Good Ol Boys, I recall that decades ago Smokey Yunick was into ceramics (engine parts and even engines). That was outer space stuff at the time. Maybe still is . . . .
http://www.hotrod.com/techarticles/e...e/viewall.html
#213
Burning Brakes
The only thing that could make this test better would be some video to post on Youtube at the conclusion. There is some very interesting stuff out there, but none specific to our LS7 engines.
T
A good article comparing NASCAR Cup engines to F1. The Good Ol Boys are smarter than you might think. Includes some commentary on valve train components.
http://www.epi-eng.com/piston_engine..._cup_to_f1.htm
A very good article on valve spring technology, the Spintron, and the high costs of R&D.
http://www.popularmechanics.com/cars...nascar-6643778
T
A good article comparing NASCAR Cup engines to F1. The Good Ol Boys are smarter than you might think. Includes some commentary on valve train components.
http://www.epi-eng.com/piston_engine..._cup_to_f1.htm
A very good article on valve spring technology, the Spintron, and the high costs of R&D.
http://www.popularmechanics.com/cars...nascar-6643778
I'd also point out that what is most relevant to this proposed Katech test on the LS7 is the valve bounce. The first video shows that at about the 3:12 mark pretty well.
If one reads the original test Katech conducted with PSI 1511 springs and the 98g inconel valve, the limiting factor was the valve bounce much more than the valve float.
Last edited by Rock36; 02-10-2013 at 10:58 AM.
#214
Burning Brakes
Gents,
Here's another good article that I've had saved for a while. A good discussion on the progression of valve trains in OHV engines.
http://www.chevyhiperformance.com/te...m/viewall.html
This video features the C6R 5.5 liter race engine. The valve train is clearly visible about 1.30 minutes in. The rockers appear to be Jesel aluminum. Does anyone know if the Jesel rockers are used primarily for reliability or mechanical friction reduction? Any information on how fast these engines spin?
Our LS7s are running pretty large valves, and making them live at 7K RPM with mass production components (i.e. cheapest possible) is no small accomplishment. I would love it if the LS7 survived another generation of development, and I would have paid up to buy another one with higher spec components. Further development of the LS7 is now up to us and the aftermarket. Again, I applaud Katech for offer to do this testing.
Here's another good article that I've had saved for a while. A good discussion on the progression of valve trains in OHV engines.
http://www.chevyhiperformance.com/te...m/viewall.html
This video features the C6R 5.5 liter race engine. The valve train is clearly visible about 1.30 minutes in. The rockers appear to be Jesel aluminum. Does anyone know if the Jesel rockers are used primarily for reliability or mechanical friction reduction? Any information on how fast these engines spin?
Our LS7s are running pretty large valves, and making them live at 7K RPM with mass production components (i.e. cheapest possible) is no small accomplishment. I would love it if the LS7 survived another generation of development, and I would have paid up to buy another one with higher spec components. Further development of the LS7 is now up to us and the aftermarket. Again, I applaud Katech for offer to do this testing.
Last edited by Bad_AX; 02-10-2013 at 09:07 AM.
#215
Premium Supporting Vendor
Thread Starter
Obviously you should be thanked for your efforts and all the BS you sort through to help all of us better understand our engines.
I'm still curious do you test to failure? or are there specific numbers you'll record that helps define "safe"?
I'm just glad we have some one like you sorting through the fog of data. I'm sure you've seen 1000's of LS7's over the years and you have a much better understanding of the dynamics of this engine than 99.9% of the people on the forum
good luck
I'm still curious do you test to failure? or are there specific numbers you'll record that helps define "safe"?
I'm just glad we have some one like you sorting through the fog of data. I'm sure you've seen 1000's of LS7's over the years and you have a much better understanding of the dynamics of this engine than 99.9% of the people on the forum
good luck
#219
Premium Supporting Vendor
Thread Starter
#220
You did??? Where and when???
Just measurements, and no possible cause(s)? I did say "possible" cause, not "definite" cause.