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WEAPON-X 4.5L Front-Feed Whipple build on C6 ZR1

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Old 02-10-2018, 02:32 AM
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Default WEAPON-X 4.5L Front-Feed Whipple build on C6 ZR1

Hi all,

I have a few things I would like to cover before getting into the build. I really don't get to post too much in the C6 section of the Corvette forum because we're so busy with the exponential growth of WEAPON-X and our GEN5 LT product line. I am the Corvette build specialist for WEAPON-X Motorsports, and former Camaro build specialist as well. I recently made the decision to give up the Camaro platform so I could strictly focus on all late model LS and LT powered Corvettes, and not just the C7's. That being said, I am VERY excited to kickoff my increased presence in the C6 section with this particular build.

Now, onto the fun stuff!

Monday Weapon-X received an email from a ZR1 owner with basically every mod you can do to a stock blower/shortblock LS9, he was looking for an spray bar nitrous system and SW 108mm throttle body. Shortly after that email came through we got on the phone, then began talking about the expectations and goals of the car. Casey (The owner) does a lot of half mile racing with his ZR1, but also drives it on the street just about every chance he can get. His end goal is to eventually accomplish 200mph in the half mile and have turn key power and reliability for the street. Now nitrous is a great power adder when done right, but when adding a dedicated fuel cell for C16, the no2 system itself, another fuel pump, fuel filter, no2 filter, multiple solenoids, relays, fuses, and all of the wiring etc.. It becomes a pretty intricate setup which usually turns out not to be so "turn key". I told him about a one off front feed billet 4.5L Whipple supercharger bolted on top of an LS9 inside of a '57 Chevy that premiered at SEMA in 2016. We both really liked the Whipple idea for simplicity, the fact that it moves almost twice the amount of air per revolution of the stock TVS 2.3 blower, the cool factor of having something uncommon, and maybe even the first 4.5L supercharger to be put on a C6?

It only took a few days of going back and fourth ideas, then getting in touch with our friends at Whipple to put a plan together. The order was placed today for the whopping 4.5L Whipple, and we are eager to get it in and get this build in the works!

More info on the billet Front-Feed 4.5L Whipple can be found here: http://www.dragzine.com/features/sem...5l-twin-screw/ and these are the pics of the existing 4.5 that Whipple will be replicating for us.


The 4.5L is significantly taller than the LS9 SC, so we will be replacing the ZR1 hood with an aftermarket hood that has a larger cowl. Also a custom intake will have to be made, we plan on integrating it into the front ram scoop.

Below is a list of the existing mods, and a couple pictures of the car that Casey shared with me. The picture with the black wheels is the latest.
  • Mast 255cc heads
  • ID 1700 injectors
  • Kong Ported blower
  • Ported Lingenfelter snout
  • Nick Williams boosted throttle body
  • 4.5 syngery intake
  • 160 degree thermostat
  • 2.35 upper pulley
  • 77 mm idler pulley
  • 14% lower
  • Mighty Mouse catch can
  • E85 flex fuel sensor
  • Bosch 044 in-line fuel pump
  • Edelbrock heat exchanger
  • Rear mount Stewart pump
  • Prospeed rear mount ice tank
  • Arh 2 inch into 3inch x pipe
  • Billy boat gen3 fusion exhaust
  • Mantic triple disk clutch
  • Mgw short throw shifter



Be sure to subscribe, I'll be posting more pictures as we go along.

Last edited by sales @ WXM; 02-10-2018 at 02:33 AM.
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Old 02-10-2018, 07:03 AM
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Wow. What kind of HP numbers are you guys looking to get ?
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Old 02-10-2018, 10:24 AM
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Originally Posted by simnova6
Wow. What kind of HP numbers are you guys looking to get ?
Casey seemed comfortable leaning on the LS9 to the similar output of what others have done on stock bottom end, 1100-1200 rwhp on E85. We'll push the LS9 for a while and see how the car performs at the 1/2 mile then go from there.
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Old 02-10-2018, 12:03 PM
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Default Zr1

Can’t wait to see the numbers on it.
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Old 02-11-2018, 12:24 AM
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What’s he planning on doing with the Kong ported 2.3 blower?

Last edited by Aforst; 02-11-2018 at 12:25 AM.
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Old 02-11-2018, 05:41 PM
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Originally Posted by Aforst
What’s he planning on doing with the Kong ported 2.3 blower?
Once the Whipple arrives he'll likely sell it. I don't even know if it will make its way up here for sale, two of us at the shop are talking about buying it. One being myself
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Old 02-11-2018, 09:02 PM
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Originally Posted by Eddie @ WEAPON-X
Once the Whipple arrives he'll likely sell it. I don't even know if it will make its way up here for sale, two of us at the shop are talking about buying it. One being myself

if one one of you guys sell your stock blower can I be first in line lol
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Old 02-11-2018, 10:28 PM
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Originally Posted by Eddie @ WEAPON-X

Below is a list of the existing mods, and a couple pictures of the car that Casey shared with me. The picture with the black wheels is the latest.
  • Mast 255cc heads
  • ID 1700 injectors
  • Kong Ported blower
  • Ported Lingenfelter snout
  • Nick Williams boosted throttle body
  • 4.5 syngery intake
  • 160 degree thermostat
  • 2.35 upper pulley
  • 77 mm idler pulley
  • 14% lower
  • Mighty Mouse catch can
  • E85 flex fuel sensor
  • Bosch 044 in-line fuel pump
  • Edelbrock heat exchanger
  • Rear mount Stewart pump
  • Prospeed rear mount ice tank
  • Arh 2 inch into 3inch x pipe
  • Billy boat gen3 fusion exhaust
  • Mantic triple disk clutch
  • Mgw short throw shifter
what rwhp he made with those mods?
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Old 02-11-2018, 11:07 PM
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Originally Posted by 427V8BB



if one one of you guys sell your stock blower can I be first in line lol
Neither of us have LS9's, lol I was thinking it would go well with the twin 3076R LQ9 sitting in my garage.

Originally Posted by Manny5150
what rwhp he made with those mods?
He said it made just over 871 rwhp on the last dyno it was on.

We baseline dyno all the cars we work on so we'll be able to have accurate comparison before/after the Whipple install.

Last edited by sales @ WXM; 02-11-2018 at 11:13 PM.
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Old 02-12-2018, 03:25 AM
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Eddie,is the blower still a billet case? Whipple have been talking for ages about making a 4.0 and 4.5 front feed blower. Are these not just off the shelf items? Would thought there would be plenty of appetite for them and with the 2650 around the corner (a very long corner) this would keep Whipple on top!
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Old 02-12-2018, 10:12 AM
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Originally Posted by chuntington101
Eddie,is the blower still a billet case? Whipple have been talking for ages about making a 4.0 and 4.5 front feed blower. Are these not just off the shelf items? Would thought there would be plenty of appetite for them and with the 2650 around the corner (a very long corner) this would keep Whipple on top!
Yep, it will be 100% billet. There are currently no casting molds in existence for the front-feed 4.5, so 5 axis CNC cutting one from billet was our only option. Whipple still plans to do quite a bit with the LS and LT engines, but their " bread and butter" per say is focusing on the production and development for the Mustang platform. I believe the 2.9 will out perform the the 2650, but i'm definitely in your corner with them putting a 4.0 or 4.5 in production for both the LS and LT!
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Old 02-12-2018, 01:08 PM
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Pretty cool with the integrated 132 mm throttle body. Try and post up some pics on the innards of that Whipple when it arrives, if allowed to.
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Old 02-12-2018, 02:08 PM
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Originally Posted by MTPZ06
Pretty cool with the integrated 132 mm throttle body. Try and post up some pics on the innards of that Whipple when it arrives, if allowed to.
I definitely will do! I hoping we can get some pictures of it during production to post up.
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Old 02-13-2018, 02:01 PM
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Ok well I kinda want this.
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Old 02-13-2018, 02:07 PM
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Originally Posted by Eddie @ WEAPON-X
The 4.5L is significantly taller than the LS9 SC, so we will be replacing the ZR1 hood with an aftermarket hood that has a larger cowl. Also a custom intake will have to be made, we plan on integrating it into the front ram scoop.
Custom machined billet whipple blower...cut the hood and let it stick out on display for the world to see.
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Old 02-13-2018, 06:37 PM
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Originally Posted by screaminchevy
Ok well I kinda want this.
Don't twist my arm, we would hate to have to develop a kit out of this.

Originally Posted by MTPZ06
Custom machined billet whipple blower...cut the hood and let it stick out on display for the world to see.
LOL! We've talked about buying a base C6 hood then cutting/painting it until we confirm what cowl hoods will fit. Especially since Casey decided on having the blower powder coated in Jetstream Blue, I'm definitely with you on that idea!
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Old 02-13-2018, 06:48 PM
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Originally Posted by Eddie @ WEAPON-X
LOL! We've talked about buying a base C6 hood then cutting/painting it until we confirm what cowl hoods will fit. Especially since Casey decided on having the blower powder coated in Jetstream Blue, I'm definitely with you on that idea!
I'm by no means a cut the hood guy as a regular practice...but custom blower with JSB powder coat...you kind of have to now.

Would love to see some sort of CF intake on that as well...like the LG Super Ram, but I think the angles are going to be way off to mate it to that blower.

Back to the integrated 132mm TB...dual blades, elliptical?
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Old 02-13-2018, 09:28 PM
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Wonder how the original hood would look with this setup.
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Old 02-14-2018, 02:31 AM
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I think you should do a clear hood!
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Old 02-14-2018, 10:16 AM
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Originally Posted by MTPZ06
I'm by no means a cut the hood guy as a regular practice...but custom blower with JSB powder coat...you kind of have to now.

Would love to see some sort of CF intake on that as well...like the LG Super Ram, but I think the angles are going to be way off to mate it to that blower.

Back to the integrated 132mm TB...dual blades, elliptical?
This actually uses the single blade elliptical throttle body for increased flow. I really don't think it will be too much of a challenge for our tuner, the throttle body motor and mechanism are upgraded and will behave very similar to the NW boosted TB's
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