1000whp+ capable fuel system for under $1500
#21
Safety Car
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#22
Safety Car
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#23
Safety Car
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Here's a revised version cutting out the check valves and moving the regulator over to somewhere next to the alternator. This also replaces the ECS bulkhead fitting and fuel sock with 2 individual bulkhead fittings and no sock:
Fuel feed/stock pump:
http://www.summitracing.com/parts/RUS-640940/ (fitting to convert OEM fuel pump feed line to male -06 AN) Russell $12
http://www.summitracing.com/parts/FRA-496107/ (-06 AN female to -08 AN female) Fragola $7
http://www.summitracing.com/parts/SUM-220109B/ (Y-block, -08 AN male) Summit $31
http://www.lingenfelter.com/mm5/merc...gory_Code=P016 (OEM fuel pump regulator block off) $15
http://www.lingenfelter.com/mm5/merc...gory_Code=P016 (OEM siphon jet regulator bypass) $22
Fuel feed continued/external pump:
http://www.summitracing.com/parts/SUM-220882/ (-08 AN fuel tank bulkhead fitting) Summit $12
http://www.summitracing.com/parts/SUM-220682/ (-06 AN fuel tank bulkhead fitting) Summit $10
http://aeroquip.cc/search.aspx?find=FCM1543+%2f+FBM1543 (-08 AN female 120* connector)$18
http://aeroquip.cc/fbv0800fc332-08ae...mpfc332-8.aspx (24” -08 AN e85 compatible fuel line) Aeroquip $9
http://aeroquip.cc/search.aspx?find=FCM1543+%2f+FBM1543 (-08 AN female 120* connector)$18
ECS custom wiring harness with hobbs switch (turns on external magnafuel pump at __psi) ECS $79
http://www.ebay.com/itm/Magnafuel-Pr...314a56&vxp=mtr (male -08 AN in/out) eBay $485
http://aeroquip.cc/search.aspx?find=FCM1523+%2f+FBM1523 (-08 AN female 45* connector) Aeroquip $11
http://aeroquip.cc/fbv0800fc332-08ae...mpfc332-8.aspx (12” -08 AN e85 compatible fuel line) Aeroquip $5
http://aeroquip.cc/search.aspx?find=FCM1523+%2f+FBM1523 (-08 AN female 45* connector) Aeroquip $11
http://www.summitracing.com/parts/RUS-650103/ (-08 AN male to -08 AN male fuel filter)Russell $26
http://www.summitracing.com/parts/FRA-496108/ (-08 AN female to female adapter that plugs into Y-block above) Fragola $7
http://www.summitracing.com/parts/SUM-220890/ (-08 AN female connector) Summit Racing $7
http://aeroquip.cc/fbc0800fcc0810-10ftlength.aspx (10 feet of braided, E85 compatible -08 AN fuel feed line) $70
http://www.summitracing.com/parts/EAR-840108ERL/ (-08 AN male connector) Earl’s $15
http://www.summitracing.com/parts/AEI-15118/ (fitting to convert fuel rail inlet to -08 AN) Aeromotive $38
Total for feed setup = $908
Fuel return:
http://www.summitracing.com/parts/FRA-497306/ (-04 AN female to -06 AN male fittings to attached fuel rail test port to regulator line) Fragola $7
http://aeroquip.cc/fcm1032-fbm1032.aspx (90* -06 AN female fitting) Aeroquip $10
http://aeroquip.cc/fbv0600fc332-06ae...mpfc332-6.aspx (24” -06 AN E85 compatible fuel line) $8
http://aeroquip.cc/fcm1042-fbm1042.aspx (120* -06 AN female fitting to connect to fuel pressure regulator inlet) Aeroquip $20
http://www.summitracing.com/parts/AEI-13105/ (Boost reference fuel pressure regulator) Aeromotive $170
http://aeroquip.cc/fcm1032-fbm1032.aspx (90* -06 AN female fitting leaving the bottom of the regulator) Aeroquip $10
http://aeroquip.cc/fbv0600fc332-06ae...mpfc332-6.aspx (24” -06 AN E85 compatible fuel line) $8
http://aeroquip.cc/fcm1012-fbm1012.aspx (straight -06 AN to -06 AN female fitting) $5
http://www.summitracing.com/parts/RUS-640853/ (fitting to convert firewall fuel port to -06 AN male) Russell $17
http://www.summitracing.com/parts/RUS-640853/ (fitting to convert rear tank feed line to -06 AN male) Russell $17
http://aeroquip.cc/fcm1512-fbm1512.aspx (-06 AN female fitting) $5
http://aeroquip.cc/fbv0600fc332-06ae...mpfc332-6.aspx (12” -06 AN E85 compatible fuel return line) $4
http://aeroquip.cc/fcm1532-fbm1532.aspx (90* -06 AN female fitting) $9
Total for return setup = $290
That puts the total fuel system cost = ~$1198
Fuel feed/stock pump:
http://www.summitracing.com/parts/RUS-640940/ (fitting to convert OEM fuel pump feed line to male -06 AN) Russell $12
http://www.summitracing.com/parts/FRA-496107/ (-06 AN female to -08 AN female) Fragola $7
http://www.summitracing.com/parts/SUM-220109B/ (Y-block, -08 AN male) Summit $31
http://www.lingenfelter.com/mm5/merc...gory_Code=P016 (OEM fuel pump regulator block off) $15
http://www.lingenfelter.com/mm5/merc...gory_Code=P016 (OEM siphon jet regulator bypass) $22
Fuel feed continued/external pump:
http://www.summitracing.com/parts/SUM-220882/ (-08 AN fuel tank bulkhead fitting) Summit $12
http://www.summitracing.com/parts/SUM-220682/ (-06 AN fuel tank bulkhead fitting) Summit $10
http://aeroquip.cc/search.aspx?find=FCM1543+%2f+FBM1543 (-08 AN female 120* connector)$18
http://aeroquip.cc/fbv0800fc332-08ae...mpfc332-8.aspx (24” -08 AN e85 compatible fuel line) Aeroquip $9
http://aeroquip.cc/search.aspx?find=FCM1543+%2f+FBM1543 (-08 AN female 120* connector)$18
ECS custom wiring harness with hobbs switch (turns on external magnafuel pump at __psi) ECS $79
http://www.ebay.com/itm/Magnafuel-Pr...314a56&vxp=mtr (male -08 AN in/out) eBay $485
http://aeroquip.cc/search.aspx?find=FCM1523+%2f+FBM1523 (-08 AN female 45* connector) Aeroquip $11
http://aeroquip.cc/fbv0800fc332-08ae...mpfc332-8.aspx (12” -08 AN e85 compatible fuel line) Aeroquip $5
http://aeroquip.cc/search.aspx?find=FCM1523+%2f+FBM1523 (-08 AN female 45* connector) Aeroquip $11
http://www.summitracing.com/parts/RUS-650103/ (-08 AN male to -08 AN male fuel filter)Russell $26
http://www.summitracing.com/parts/FRA-496108/ (-08 AN female to female adapter that plugs into Y-block above) Fragola $7
http://www.summitracing.com/parts/SUM-220890/ (-08 AN female connector) Summit Racing $7
http://aeroquip.cc/fbc0800fcc0810-10ftlength.aspx (10 feet of braided, E85 compatible -08 AN fuel feed line) $70
http://www.summitracing.com/parts/EAR-840108ERL/ (-08 AN male connector) Earl’s $15
http://www.summitracing.com/parts/AEI-15118/ (fitting to convert fuel rail inlet to -08 AN) Aeromotive $38
Total for feed setup = $908
Fuel return:
http://www.summitracing.com/parts/FRA-497306/ (-04 AN female to -06 AN male fittings to attached fuel rail test port to regulator line) Fragola $7
http://aeroquip.cc/fcm1032-fbm1032.aspx (90* -06 AN female fitting) Aeroquip $10
http://aeroquip.cc/fbv0600fc332-06ae...mpfc332-6.aspx (24” -06 AN E85 compatible fuel line) $8
http://aeroquip.cc/fcm1042-fbm1042.aspx (120* -06 AN female fitting to connect to fuel pressure regulator inlet) Aeroquip $20
http://www.summitracing.com/parts/AEI-13105/ (Boost reference fuel pressure regulator) Aeromotive $170
http://aeroquip.cc/fcm1032-fbm1032.aspx (90* -06 AN female fitting leaving the bottom of the regulator) Aeroquip $10
http://aeroquip.cc/fbv0600fc332-06ae...mpfc332-6.aspx (24” -06 AN E85 compatible fuel line) $8
http://aeroquip.cc/fcm1012-fbm1012.aspx (straight -06 AN to -06 AN female fitting) $5
http://www.summitracing.com/parts/RUS-640853/ (fitting to convert firewall fuel port to -06 AN male) Russell $17
http://www.summitracing.com/parts/RUS-640853/ (fitting to convert rear tank feed line to -06 AN male) Russell $17
http://aeroquip.cc/fcm1512-fbm1512.aspx (-06 AN female fitting) $5
http://aeroquip.cc/fbv0600fc332-06ae...mpfc332-6.aspx (12” -06 AN E85 compatible fuel return line) $4
http://aeroquip.cc/fcm1532-fbm1532.aspx (90* -06 AN female fitting) $9
Total for return setup = $290
That puts the total fuel system cost = ~$1198
#26
Safety Car
Thread Starter
From what I read, that little russell filter wouldn't work well so I decided to do a pre and post fuel pump filter setup from Magnafuel. This also eliminates the need for any fuel sock on the AN feed that's attached to the tank. It adds a bit more to the cost, but I'm not exactly sure what level of filtering is needed, so I'd rather error on the side of caution.
I'd like to attached the pre-pump filter directly to the pump, but I'm not sure how the space will work for fitment, and also whether or not the fuel pump itself needs to be below the AN fitting in the tank to be 'gravity fed'. Anybody have advice here?
I'd like to attached the pre-pump filter directly to the pump, but I'm not sure how the space will work for fitment, and also whether or not the fuel pump itself needs to be below the AN fitting in the tank to be 'gravity fed'. Anybody have advice here?
#30
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Member Since: Mar 2012
Location: Muncie Indiana
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If you have an early LS1 style set up do you still need to run the other line or can you use the lines in place? Also, if you use the lines there where can you get AN lines that have a quick connect on one end
#31
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Member Since: May 2004
Location: Raleigh, NC
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St. Jude Donor '15
Thought he had one of those listed in the parts? They are pretty common (jegs, summit, ebay)
#32
Former Vendor
That makes our system look like a bargin! And we could easily substitute in for a magna-fuel pump if you were to really ever need it!
http://www.uppcos.com/product_info.p...products_id=49
CK
http://www.uppcos.com/product_info.p...products_id=49
CK
#33
Safety Car
Thread Starter
That makes our system look like a bargin! And we could easily substitute in for a magna-fuel pump if you were to really ever need it!
http://www.uppcos.com/product_info.p...products_id=49
CK
http://www.uppcos.com/product_info.p...products_id=49
CK
So you're around $1000 pretty quickly just with a pump upgrade.
It's basically a copy of the A&A system, which is rated up to 800whp. Will your setup with a big pump swap support over 1000whp, and if so, what cars are running that setup?
#34
For external use I wouldn't use a pump that couldn't be used with a hobbs or voltage control box. The Weldon (2345A) that I had and controller worked best for well over 1250rw plus.
750 Magna fuel with an hobbs is good as well (~1150-1200rw). IMO those pumps don't last too long. Just my opinion. Don't cheap out on fuel system.
750 Magna fuel with an hobbs is good as well (~1150-1200rw). IMO those pumps don't last too long. Just my opinion. Don't cheap out on fuel system.
#35
Former Vendor
You're looking at another $350+ for the mangafuel upgrade compared to that walbro 255lph, plus some fittings for the pump. Not sure what brand that regulator is or how it compares to the Aeromotive in quality/price.
So you're around $1000 pretty quickly just with a pump upgrade.
It's basically a copy of the A&A system, which is rated up to 800whp. Will your setup with a big pump swap support over 1000whp, and if so, what cars are running that setup?
So you're around $1000 pretty quickly just with a pump upgrade.
It's basically a copy of the A&A system, which is rated up to 800whp. Will your setup with a big pump swap support over 1000whp, and if so, what cars are running that setup?
We don't have it listed yet, but we even have rails as an option with the system to make all the fittings AN.
For full race setups, I think Carl had it right though, just go with fuel cells!
CK
#36
I am putting together a system similar to this using the Walbro tried and true GL392, if you want to save some cash check out RacePartSolutions and use code 0001 at check out saves you 10 % and they will price match to.
#37
Safety Car
Thread Starter
They recommend using the Aeroquip hose for e85, but here's where I'm at with them as far as part #'s and pricing:
Need 15’ of -08 AN SS Teflon lined hose
Need 10’ of -06 AN SS Teflon lined hose
Fuel feed/stock pump:
RUS. 640940 - $9.09 (3/8” oem fuel line to -06 AN male)
RUS. 640550 - $9.35 (-06 AN female to -08 AN female adapter)
RED. 930-08-08-1 - $25.49 (-08 AN male to dual -08 AN male Y-block)
Fuel feed continued/external pump:
RED. 8832-08-1 - $5.20 (-08 AN male bulkhead)
RED. 8832-06-1 - $3.98 (-06 AN male bulkhead)
RED. 1120-08-1 - $11.99 (-08 AN female 120*)
24” of -08 AN hose
RED. 1120-08-1 - $11.99 (-08 AN female 120*)
RED. 919-10-08-1 - $5.24 (-08 AN male to -10 AN male reducer)
MAF. MP7009 - $83.95 (-10 AN female in/out Magnafuel 74 micron pre-filter)
RED. 919-10-08-1 - $5.24 (-10 AN male to -08 AN male reducer)
MAF. MP4303 - $478.95 (-08 AN female in/out Magnafuel 750 fuel pump)
RED. 815-08-1 - $3.69 (-08 AN male to -08 AN male union)
RED. 1045-08-1 - $10.49 (-08 AN female 45*)
12” of -08 AN hose
RED. 1045-08-1 - $10.49 (-08 AN female 45*)
RED. 815-08-1 - $3.69 (-08 AN male to -08 AN male union)
MAF. MP7010 - $71.95 (-08 AN female in/out Magnafuel 25 micron post-filter)
RED. 815-08-1 - $3.69 (-08 AN male to -08 AN male union)
RED. 8100-08-1 - $6.74 (-08 AN female to -08 AN female coupler [connects to Y-block])
RED. 1000-08-1 - $5.24 (-08 AN female straight)
10’ of -08 AN hose
ERL. 840108ERL - $14.88 (-08 AN hose to -08 AN male o-ring fitting)
AER. 15118 - $33.46 (-08 AN female o-ring to 3/8” oem fuel line)
Fuel return:
RUS-659950 - quote? (-04 AN female to -06 AN male adapter)
RED. 1090-06-1 - $9.74 (-06 AN female 90*)
36” of -06 AN hose
RED. 1120-06-1 - $10.49 (-06 AN female 120*)
AER. 13105 - $169.95 (Aeromotive boost reference FPR with -06 AN male fittings)
RED. 1090-06-1 - $9.74 (-06 AN female 90*)
36” of -06 AN hose
RED. 1000-06-1 - $4.49 (-06 AN female straight)
RUS. 640853 - $11.59 (3/8” oem fuel line to -06 AN male)
RUS. 640853 - $11.59 (3/8” oem fuel line to -06 AN male)
RED. 1000-06-1 - $4.49 (-06 AN female straight)
12” of -06 AN hose
RED. 1090-06-1 - $9.74 (-06 AN female 90*)
____________
That's only $1,056.61 + the russell fitting (~$10) and then the hose.
Oh, and plus the lingenfelter block off/bypass plugs:
http://www.lingenfelter.com/mm5/merc...tore_Code=LPE& Product_Code=L750010103&Category_Code=P0 16 (OEM fuel pump regulator block off) $15
http://www.lingenfelter.com/mm5/merc...tore_Code=LPE& Product_Code=L750000103&Category_Code=P0 16 (OEM siphon jet regulator bypass) $22
Last edited by turbotuner20v; 09-20-2012 at 05:37 PM.
#38
Safety Car
Thread Starter
For external use I wouldn't use a pump that couldn't be used with a hobbs or voltage control box. The Weldon (2345A) that I had and controller worked best for well over 1250rw plus.
750 Magna fuel with an hobbs is good as well (~1150-1200rw). IMO those pumps don't last too long. Just my opinion. Don't cheap out on fuel system.
750 Magna fuel with an hobbs is good as well (~1150-1200rw). IMO those pumps don't last too long. Just my opinion. Don't cheap out on fuel system.
#39
Instructor
Personally i hate stainless braided lines they kink, you get metal in your hands , and they are not very flexible. i would personally use braided kevlar line. They are more expensive but definitely worth it in my opinion.
#40
Safety Car
Thread Starter
As long as it works with e85, I'm open to different hose options